Mobile crusher plant, as a highly integrated stone crushing equipment, usually includes main components such as feeder, jaw crusher, cone crusher, vibrating screen, belt conveyor and mobile chassis, and so on. This combination can efficiently process rocks and ore materials of various hardness, widely used in multiple industries such as mining, building construction and road construction.
This September, a set of mobile crusher plant of LUTON GROUP is successfully exported to Ethiopia! Let’s have a look!
This mobile crusher plant combines four parts of functional systems, including evenly feeding, basic-level jaw crushing, second cone crushing, and efficient screening, breaking the limited way of coarse and fine crushing operations.
Compact Design & Highly Integrated
Flexible Transition & Easy Mobility
Intelligent Control & Adjustable Particle Size
Widely Applicable & Energy-saving & Environmentally Friendly
| Product | Mobile Crusher Plant |
| Production | 50-100 T/H |
| Feeding Particle Size | ≤400mm |
Applicable Material : River pebbles,artificial sand making of rocks (limestone, granite, basalt, diabase, andesite, etc.), ore tailings, and stone chips.
Applicable Fields: Mainly used in highways, railways, airport runways, mines, coal mines, construction, garbage and construction waste recycling, hydropower projects, urban infrastructure, roads or construction sites and other operations that need to be relocated and have strong mobility.
Components and Working Principle Of Mobile Crushing Plant
Feeder – Evenly Materials Feeding
As the front-end equipment of the entire mobile crusher plant, the feeder is responsible for uniformly and continuously feeding the materials to be crushed into the jaw crusher.
By driving the rotor to rotate through an electric motor, the material enters the silo and is transported to the feed inlet of the jaw crusher under the effects of rotor rotation and shell vibration.
| Vibrating Feeder | ZSW3896 900×3800 (mm) |
| Feeding Particle Size | 500mm |
| Rotation Rate | 600-850 rpm |
| Capacity | 120-210 T/H |
| Power | 15kW |
Jaw Crusher – Coarse Crushing Of Large-sized Stones
Jaw crusher is used to perform coarse crushing on materials, breaking large pieces into smaller particle sizes. The crushing chamber is composed of a fixed jaw plate and a movable jaw plate. The movable jaw plate is connected to the driving device through an eccentric shaft, allowing it to move up and down. When the movable jaw moves downwards, the material is crushed by compression. The crushed material is discharged through the discharge port and enters the next level of crushing or screening equipment.
| Jaw Crusher | PE600×900 (mm) |
| Maximum Particle Size | 500mm |
| Adjustable Range of Outlet | 65-160 mm |
| Capacity | 60-160 T/H |
| Motor Power | 75kW |
Cone crusher – Secondary Fine Crushing
To perform medium or fine crushing treatment on materials after jaw fracture, further improving the crushing efficiency of materials. The crushing chamber is mainly composed of a moving cone and a fixed cone. The moving cone is driven to rotate by a motor, and making material crushed between the fixed cone and the moving cone.
| Cone Crusher | CS110 |
| Diameter of the Cone (large end) | 1200mm |
| Adjustable Range of Ore Discharge Outlet | 15-50mm |
| Maximum Feeding Size | 180mm |
| Capacity | 100-250 T/H |
| Motor Power | 110kW |
Vibration Screen – Screening Materials meeting the requirements
Screen the crushed material and separate products of different particle sizes.
Use vibration force to screen materials on the sieve. The vibrator generates a certain amount of vibration force, causing the material to shake back and forth on the screen, and separating materials of different particle sizes through screens with different aperture sizes.
| Vibration Screen | 4YK1848 |
| Specification of the Screen | 4800×1800 (mm) |
| Screen Layer Number | 4 |
| Feed Particle Size | ≤400mm |
| Capacity | 56-330 T/H |
| Motor Power | 22kW |
| Vibration Screen Frequency | 970 r/min |
| Double Amplitude | 5-9 mm |
Belt Conveyor-Intelligent Integrated Production
Responsible for transporting crushed and screened materials to designated locations, such as material piles, loading or further processing equipment.
Using a motor to drive the roller, the roller drives the belt to move, thereby conveying materials from the inlet to the outlet. Belt conveyors have the advantages of long conveying distance, large conveying capacity, and smooth operation.
LUTON Mobile Crusher Machine
Unite Integration
Optimized complete set , reasonable and compact combination, and low requirements for the workplace.
Strong Maneuverability
The vehicle has a compact structure, small turning radius, low requirements for road transportation conditions, and convenient and fast site transfer.
Energy Saving And Efficient
The mobile crushing plant can work directly in the raw material yard, reducing raw material transportation and infrastructure costs.
Hydraulic Lifting and Descending Design
Hydraulic lifting and descending design can reduce workload.
Folded Bunker
Folded bunker reduces the height of crushing plant and increases passing rate of construction materials.
Preliminary Screening Design
Preliminary screening design removes muck and impurities from material effectively.
The four-part combination mobile crushing plant plays an important role in the modern gravel industry due to its high efficiency, flexibility, intelligence, and environmental friendliness. It can not only handle rocks and ore materials of various hardness, but also adapt to the needs of various complex working conditions and material types. There is also crawler mobile crusher for choice for your different application.
