The concrete batching plant is also called as concrete mixing plant, used for producing concrete. It can batch and mix raw materials into concrete through the automatic process including feeding, conveying, storage, batching, weighing, mixing and discharging according to required proportions. Raw material includes cement, water, sand, as well as additives. The final concrete mixture can be widely used for construction, including roads, bridges, water conservancy, airports, ports, highways, etc.
Concrete batching plants with capacity from 25m3/h to 240m3/h, based on different types, such as hopper lift batching plant, belt conveyor concrete batching plant, stationary concrete batching plant, mobile batching plant, etc.
Choosing Different Price for Your Concrete Batching Plant
The cost of a concrete batching plant is between $ 25,000 to $ 360,000. The price of a concrete batch plant may vary. It depends upon the type, capacity, quality, and configurations.
| Types | Models | Price | ||||||||
| Small Concrete Batching Plants |
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| Medium-sized Batching Plants |
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| Large Concrete Batching Plants | HZS240 | $310,000-$360,000 |
Technical Parameters of Concrete Batching Plant
Parameters of Belt Conveyor RMC Plant
| Model | HZS60 | HZS90 | HZS120 | HZS180 |
| Capacity | 60m3/h | 90m3/h | 120m3/h | 180m3/h |
| Mixing system | Twin-shaft concrete mixer | |||
| Discharging height | 3900mm | 3900mm | 3900mm | 4000mm |
| After-sale service | Erection & commissioning, operator training | |||
| Warranty | 12 months after erection | |||
| Concrete mixer | JS1000 | JS1500 | JS2000 | JS3000 |
| Discharging volume | 1000L | 1500L | 2000L | 3000L |
| Mixing cycle | 60S | 60s | 60s | 60s |
| Max. mixing size | 100/80mm | 100/80mm | 100/80mm | 120/80mm |
| Aggregate batching machine | PLD1600 | PLD2400 | PLD3200 | PLD4800 |
| Storage bins quantity | 2 or 3 or 4 sorts | 3 or 4 sorts | 3 or 4 or 5 or 6 sorts | 3 or 4 or 5 or 6 sorts |
| Aggregate feeding to mixer by | Belt conveyor | |||
Parameters of Hopper Lifting Concrete Batch Plant
| Model | HZS25 | HZS35 | HZS50 | HZS75 |
| Capacity | 25m3/h | 35m3/h | 50m3/h | 75m3/h |
| Mixing system | Twin-shaft concrete mixer | |||
| Aggregate feeder | Bucket (Skip hopper) | |||
| Discharging height | 1500-3800mm | 3800mm | 3800mm | |
| After-sale service | Erection & commissioning, operator training | |||
| Warranty | 12 months after erection | |||
| Concrete mixer | JS500 | JS750 | JS1000 | JS1500 |
| Discharging volume | 500L | 750L | 1000L | 1500L |
| Charging volume | 800L | 1200L | 1600L | 2400L |
| Mixing cycle | 72s | 72s | 72s | 72s |
| Max. mixing size | 80/60mm | 80/60mm | 80/60mm | 80/60mm |
| Aggregate batching machine | PLD800 | PLD1200 | PLD1600 | PLD2400 |
| Storage bins quantity | 2 or 3 or 4 sorts | 3 or 4 sorts | 3 or 4 sorts | 3 or 4 sorts |
| Aggregate scale hopper | 800L | 1200L | 1600L | 2400L |
Parameter of YHZS Series Mini Mobile Concrete Producing Plant
| Model | YHZS25 | YHZS35 | YHZS75 |
| Theoretical Productivity | 25m³/h | 35m³/h | 75m³/h |
| Mixer Discharging | 500L | 750L | 1200L |
| Aggregate Storage | 2×6m³ | 2×6m³ | 2×8m³ |
| Aggregate Weighing Capacity | 1500kg±2% | 3000kg±2% | 3000kg±2% |
| Powder Weighing Capacity | 500kg±1% | 500kg±1% | 500kg±1% |
| Water Weighing Capacity | 300kg±1% | 300kg±1% | 300kg±1% |
| Additive Weighing Capacity | 30kg±1% | 30kg±1% | 30kg±1% |
| Aggregate Size | ≤80mm | ≤80mm | ≤80mm |
| Electric Control System | Full Automatic | Full Automatic | Full Automatic |
| Power Supply | 380V, 50HZ, 3phase | 380V, 50HZ, 3phase | 380V, 50HZ, 3phase |
| Trailer Speed | ≤40km/h | ≤40km/h | ≤40km/h |
| Price Range | $35,000~$48,000 | $40,000~$55,000 | $87,000~$120,000 |
Parameter of HZS Series Stationary Concrete Batching Plant
| Model | HZS25 | HZS60 | HZS90 | HZS120 |
| Theoretical Productivity | 25m³/h | 60m³/h | 90m³/h | 120m³/h |
| Mixer Model | JS500 | JS1000 | JS1500 | JS2000 |
| Mixer Discharging | 500L | 1000L | 1500L | 2000L |
| Maximum aggregate particle size | 80/60 mm | 80/60 mm | 80/60 mm | 80/60 mm |
| Aggregate Storage | 4.5m3 x 3 | 7m3 x 4 | 15m3 x 4 | 15m3 × 4 |
| Aggregate Weighing Capacity | 1500L±2% | 1.5m3 × 4±2% | 1.33m3 × 4±2% | 1.5m3 × 4±2% |
| Powder Weighing Capacity | 400L±1% | 600L±1% | 1000L±1% | 1000L±1% |
| Water Weighing Capacity | 200L±1% | 300L±1% | 500L±1% | 500L±1% |
| Additive Weighing Capacity | 15L±1% | 45L±1% | 45L±1% | 45L±1% |
| Pneumatic System | Air CompressorW-1.6/10 | Air CompressorW-1.6/10 | Air CompressorV-2.0/10 | Air CompressorV-2.0/10 |
| Screw ConveyorCapacity | Ф21945t/h | Ф21945t/h | Ф27365t/h | Ф27365t/h |
| Powder Silos | 50tWelded Typedust collector | 100tWelded Typedust collector | 100tWelded Typedust collector | 200tWelded Typedust collector |
| Electric Control System | Full AutomaticAnd Manual | Full AutomaticAnd Manual | Full Automatic And Manual | Full Automatic And Manual |
Quality Certificates
LUTON Group ensures all export standards are met and has been awarded various certificates and patents like the certification of ISO 9001:2000 quality management system, CE, BV certificates.
How LUTON Is Highly Praised?
“I sent a quote for mobile plant to many companies, Luton is the first one reply to me within 12 hours, and supply us with YHZS50 according to my needs. This mobile mixing plant works well and meets our expectations.”
-Mpho Mulaudzi from South Africa
“There was no way to visit the factory because of the COVID-19. Luton reassured me of all my concerns by providing videos and various qualifications. Overseas engineers guide the whole process of installation and training. A pleasant collaboration.”
-Frank Bioh from from Ghana
Successful Cases of Luton Concrete Batch Plant
Luton YHZS 60m3 mobile concrete batching plant sold to a Kenyan customer, who is looking for a suitable concrete batching machine for his medium scale project in Kenya.
Luton YHZS50 concrete batching plant has been transported into South Africa
Concrete Batching Plant for Sale Philippines
What Are The Types Of Concrete Batching Plant?
A batch plant has the following main types:
1. According To The Movement Method
Based on movement method, concrete plants can be divided into mobile type or stationary type.
A mobile concrete batching plant is trawled by a trailer that enhances its mobility. You can use this plant for small, and temporary projects.
The stationary concrete batching plants are famous due to their production capacity. You use them on large-scale projects. You can use these plants for commercial concrete production. Its key feature is a stable operation for concrete manufacturing.
2. Based On The Number of Mixers
Furthermore, you have two more kinds that are based on the number of mixers. One is batching plant with single shaft mixer and the other is a concrete batch plant with twin-shaft mixer.
3. In Accordance With The Feeding Method
In accordance with the feeding method, the batching plant has two types. One is the belt-type batch plant. And the other is the hopper batch plant.
The belt-type batching plant is used in large commercial mixing stations. Stable conveying, accurate mixing and higher working efficiency are the key features of this batching plant type.
While hopper batching plant is smaller in size. Besides this, it has a lower requirement for the terrain. The best characteristics are it is easy to install and its operation is very simple. Hopper lifter mostly used in HZS25, HZS35, HZS50 and HZS75.
4. According To Water Need
Here are two types of batching plants on the basis of water requirements. One is dry concrete batch plant and the other is the wet concrete batch plant.
In the wet plant, you add water during the batching process in mixing machine. On the other hand, in the dry concrete batching plant, there is no mixing machine so the water is added to the truck tanker during the process of batching when transporting. So, in this way, the dry batching plant is cost and time-efficient.
5. In keeping With The Size
There are multiple types available in keeping with the size. You can have small, portable, Medium-sized, and large concrete batching plants.
6. According To The Production Capacity
So, if you talk about the production capacity you have a variety of concrete plants. You can make a choice from HZS25, HZS35, HZS50, HZS60, HZS75, HZS90, HZS120, HZS180, HZS240 according to your customized requirements.
How Does A Concrete Batching Plant Work?
Luton concrete batching system possesses five systems including batching system, conveying system, mixing machine, and control system.
Aggregates are fed into the storage silo of batching machine, and then weighed by weighing system.
Belt conveys aggregate to the hopper on mixing machine after weighing.
Cement is fed into the mixing machine after been weighed by specical weighing system. At the same time, water and additives are pumped into the mixing machine by pipelines after been weighed by respective weighing system.
By the control system, all the materials can be mixed in the mixing machine.
Now after mixing, concrete mixture will be discharged into truck tanker.
Main Concrete Mixing Plant Components
The key components of concrete batching plant includes aggregate bathing machine, raw material conveying system, powder stroage system, mixing machine, dust collecting system, electric control system, etc. There are designed and produced with advanced technology and process. All of the raw material in these components meet international standards. They are so eco-friendly.
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