What’s the HZS50 Concrete Batching Plant?
The HZS50 Concrete Batching Plant belongs to the small concrete mixing plant series. It features high-end product precision, excellent performance, high work efficiency, cost efficiency, and eco-friendly applications.
HZS50 concrete batching plant is suitable for small commercial concrete plants, temporary projects, medium-sized projects, precast components factories, and many more.
Impressively, HZS50 Concrete Batching Plant is popularly known as HZS50 Concrete Mixing Plant, HZS50 Concrete Plant, HZS50 Ready Mixed Concrete (RMC) Batching Plant, and many others more.
This type of concrete mixer features a PLD1600 aggregate batching machine, a JS1000 dual shaft compulsory concrete mixer, and high precision weighing sensor. These components are responsible for the efficiency, strength, precision, durability of the HZS50 plant.
Aggregates are loaded by hopper hoists in concrete batching plant HZS50, whose compact structure allows the HZS50 plant to have a small footprint.
Furthermore, a fully automated control system manages the whole manufacturing process. It monitors the weighing and mixing operation, which is the key component of the HZS50 concrete batching plant. In addition, it is critical to ensure dosing accuracy of ±1% to ±2%.
With its advantages of reliable operation, compact structure, and efficient performance, a concrete plant of this type is popularly used in most construction projects, including road construction, bridge construction, and ready-mix concrete manufacturing.
Also Read: HZS25 Concrete Batching Plant
Specification of LUTON HZS50 Concrete Batch Plant
|Aggregate feeder Type||Bucket (Skip hopper)|
|Type of Mixing system||Twin-shaft concrete mixer|
|Plant Discharging height||1850mm – 2900mm|
|Warranty||12 months after installation|
|After-sale service offer||Erection & commissioning, operator training|
|Air system||Air compressor, etc|
|Plant Mixing cycle||≦ 72 seconds|
|Aggregate batching machine||PLD1600|
|Weighing system||Aggregate, Water, Cement, Fly-ash, Additive|
|Control system Type||Computer automatic control module with PLY|
HZS50 Concrete Mixing Plant Features
The primary features of the HZS50 concrete batching plant are made up of six components: conveying system, feeding system, mixing system, controlling system, storage system, and the metal frame structure.
Aggregate Batching Machine
The aggregate batching machine of the HZS50 plant is the central component of the batching machine. It features the PLD1600 that features 2 to 4 bins for various aggregates, a 1.6cm3 capacity weighing hopper, productivity of 80m3/h, and an ingredient precision of 2%.
The aggregate batching machine’s performance is ensured by the hopper cumulative weighing technique, which includes a weighing sensor and a regulating computer.
The hopper conveyor is the central part of the conveying system. The skip hopper conveyors on the LUTON HZS50 concrete batching plant lift aggregates and feature a compact construction with a small footprint.
HZS50 plants are extensively used in various project locations with varying layouts due to their simple and effective hopper conveyors.
Js1000 Mixing Machine
The JS1000 Concrete Mixer is a powerful mixer used in the mixing system. As a twin-horizontal-shaft mixing machine, the JS1000 concrete mixer features a maximum aggregate size of 80/60mm. It has the capability of producing 50m3 of evenly mixed concrete in one hour with a batching time of just 72 seconds.
Recently, the JS1000 concrete mixer has been commonly utilized as the major mixing equipment in small and medium-sized concrete mixing factories.
A cement silo is required as a key component of the HZS50 storage system.
An HZS50 concrete batching plant often stores cement in silos, typically the tallest equipment of the HZS50 concrete batching plant.
The LUTON HZS50 bulk cement silos may be configured based on footprint size, environmental protection, and concrete production capacity requirements.
The cement silos are equipped with air pressure monitors, cement volume monitors, safety alarms, dust collectors, and other features to ensure extended service life, cheap cost, and eco-friendly operations.
Lastly, the cement silo has two types, including the bolted and the welded cement silo.
The hopper hoists are used to transport aggregate, as mentioned earlier. In contrast, screws conveyors are used to transport powdered materials such as fly ash, cement, and so on. Screw conveyors exist in two sizes, including ø219mm and ø273mm. These two types are customized according to the discharge port size of bulk cement silos.
The HZS50 weighing system performs four different weighing operations. They include powder weighing, liquid weighing, aggregate weighing, and additive weighing. In addition, these spread across weighing aggregates, cement, fly ash, water, additives, and many more.
Weighing sensors transmit precise weighing signals in the form of commands to the control system. However, when it reaches the predetermined value, the control system sends a command to close the charge gate.
This indicates that the weighing operation is complete. The ingredients in the weighing hopper will then be delivered to the main mixer.
The weighing system’s precision is vital since it influences the proportioning accuracy of the complete concrete mixing system. Now that more modern measuring technology is being applied to the weighing system of a concrete batching plant, our batching plant is becoming more advanced, and the proportioning accuracy is increasing.
Electric Controls System
The HZS50 concrete batching plant’s control system is a fully automated electric control system. It is supplemented with a manual control panel, making it easy to achieve accurate production control.
The LUTON HZS50 concrete batching plant may be configured with a fully automated, semi-automated, or manual control system. These three control systems can provide real-time monitoring, precision control, accurate output, quick feedback, and other benefits. Also, the
HZS50 can accomplish perfect functioning performance under these enhanced controls. As a result, users can select the best control approach for their specific needs.
The LUTON HZS50 batching plant is eco-friendly. It is equipped with a dust collection system that effectively minimizes dust emissions.
Due to the innovative mind of our experts and designers, two types of dust collection systems are now available to meet the needs of our customers. They include the bag-type dust collection system and the water dust collection system.
A two-stage dust removal system is used in bag-type collection systems. This first stage involves gravity dust removal, while the second stage involves the removal of bag dust.
Three-step dust removal method is mostly recommended due to its efficiency. The first stage of the three-step dust removal consists of gravity dust removal, followed by the whirlwind dust removal, and lastly, water dust removal.
The pneumatic system is used to regulate the opening and shutting of each component’s door. These include the gas route door of feeding, cement measuring, water weighing, cement silos discharging, admixture weighing, and other branches.
Also Read: HZS35 Concrete Batching Plant
Why Use the HZS50 Concrete Mixing Plant?
- It is simple to install with swift mobility.
- Stable and long-lasting metal structure
- Flexible configuration with a compact design
- Low cost of transportation and maintenance
- Simple manual control panel for easy operation
- High production efficiency, thanks to a precise automated control system
What is the Cost of Establishing an HZS50 Concrete Batching Plant?
The cost of establishing an HZS50 concrete batching plant ranges between $35,000 and $60,000, depending on the plant location, local market condition, production capacity, cost of steel material, and the effect of various customized configurations, among other factors.
Please note that the cost of purchasing a concrete batching plant is not the same as the total cost of establishing a concrete batching plant.
You should be aware of the following crucial factors in setting up a concrete batch plant:
- The cost of the plant
- The transportation cost
- The cost of consulting professionals
- Labor expenses, environmental safety expenses, water expenses, and power supply cost.
However, there is no one way of budget planning for every HZS50 concrete batching plant. This is because of the variations in an operational environment, concrete volume, and product quality. As a result, verify the output size of production, site floor space, mode of transportation, and location of installation before taking the bold step of the purchase.
All these factors will help you make an informed decision for establishing the most appropriate HZS50 concrete mixing plant.
Are you looking for a low-cost, highly dependable, high-quality concrete batching plant? If YES, contact LUTON GROUP for the most cost-effective HZS50 concrete batch plant. A trial will blow your mind.
Also Read: HZS60 Concrete Batching Plant
How Does the HZS50 Hopper Concrete Mixing Plant Work?
The primary production operation of the HZS50 Hopper Concrete Batch Plant are as follows: feeding of material, measurement of materials, concrete mixing, and overall plant control.
1. Set Up the Control System Using the Manual Panel.
Input concrete production working parameters such as recipe value, concrete grade, volume, slump, and so on.
2. Begin the Controlling Method.
Signals for production are sent to all the plant components via the PLY controller
3. Feeding Supplies
Individual types of aggregate are transported into batching bins. The loading follows the following procedures: fly ash and cement are loaded into the fly ash and cement silos, respectively, while additives and water are stored additive and water tank respectively.
4. Measurement of Materials
- Aggregates are released into weighing hoppers for measurement using accurate weighing sensors and a control computer.
- Screw conveyors transport cement and fly ash from storage silos to cement and fly ash weighing bins.
- Water and additive are piped to a separate weighing bin from the water tank and the additive barrel.
5. Materials Mixing
Measured aggregates are transported to the mixer via hopper hoist, together with fly ash, water, weighed cement, and additive. They are uniformly mixed in the compartment using the powerful JS1000 mixing machine.
Finally, effectively measured concrete manufacturing is completed.
When difficulties develop during production, the controller detects the problems and sends an alarm to alert the operator. The operator can then halt the operation until the issues are resolved.
Electric motors, load cells, and butterfly valves will operate automatically in response to the controller’s material feeding signal.
Every charge or discharge gate, including aggregate bin gates, concrete mixer discharge gate, and butterfly valves of scale hopper, among others, will be powered by a high-pressure air system.
The controller will continue to operate the entire system until the predetermined volume is reached. However, based on the feedback value, the program will make appropriate adjustments to achieve a consistent and accurate concrete proportion as per the buyer’s requests
Also Read: HZS90 Concrete Batching Plant
Production Capacity of HZS50 Concrete Batching Plant
The HZS50 concrete batching plant has a production capacity of 50m3/h, as the name suggests. However, it is only a theoretical value. In reality, there is always a gap between theoretical and actual production capacity. Actual capacity is an important consideration when selecting the correct concrete batch plant.
It is impossible to achieve an output of just 50m3/h when the actual amount of additives and water, raw material mixing ratio, the actual mixing cycle, the actual ingredient arrangement, and transportation are all taken into account.
In addition to the batching management and mixer truck scheduling delays, the production cycle time is extended over 50 seconds. Taking all factors mentioned above into consideration, the real production capacity might be as low as 45m3/h.
The Best HZS50 Concrete Batching Plant Manufacturer
LUTON Group specializes in the design and production of on-site concrete batching plants, compact concrete batching plants, mobile concrete batching plants, stationary concrete batching plants, among others. Impressively, we offer high-end capabilities and flexibilities in customizable concrete plant options depending on project type, capacity, location requirements, and other important specifications.
For over 20 years, LUTON GROUP has emerged as one of the leading producers of concrete batching plants with innovative manufacturing capabilities and excellent plant performance that are cost and maintenance-effective.
For more information on satisfying your curiosity as far as concrete batching manufacturing is concerned, contact us today.