What Is A Small Concrete Batching Plant?
A small concrete batching plant is also called as mini concrete mixing machine, which has a small production capacity, simple structure, occupies a smaller area, and small investment. Though it is small in size, it can perform all the functions of large concrete batching plants. It also plays a significant role in the construction industry.
Compared to large concrete batching plants, small concrete mixing plants are more suitable for small construction sites, such as – new rural and urban roads, buildings construction, bridges, and other engineering projects.
Due to its small production capacity and high efficiency, it has gained the attention and interest of more and more customers. It is notated that small concrete batch plants are well-received in small construction projects due to their flexibility of usage.
A small concrete batching plant is specially designed to meet the needs of small projects. A small batching plant has the advantages of low investment cost, small carbon footprint, convenient installation, etc.
Although it is small, it is a complete concrete production facility, which can be equipped with an automatic or semi-automatic control system. Small batching plants are widely used in the production of ready-mixed concrete and in precast concrete factories.
Small Concrete Batching Plant For Sale
Small concrete batching plant has many types, including HZS25, HZS35, HZS50 and HZS75. in order to save area, hopper lifting machine is equipped for conveying aggregate.
Luton small concrete plant adopts advanced technology and process, custom design can be supplied according different needs of customers.
Related: HZS25 Concrete Batch Plant
|Aggregate feeder type||Bucket (Skip hopper)||Belt conveyor|
|Mixing system type||Twin-shaft concrete mixer|
|Discharging height||1500 – 3800mm||3800mm||3900mm|
|Warranty||12 months after erection|
|After-sale service||Erection & commissioning, operator training|
|Concrete mixer type||JS500||JS750||JS1000||JS1000|
|Aggregate batching machine||PLD800||PLD1200||PLD1600||PLD1600|
|Storage bins quantity||2 or 3 or 4 sorts||3 or 4 sorts||3 or 4 sorts||2 or 3 or 4 sorts|
|Max. mixing size||80/60mm||80/60mm||80/60mm||80/60mm|
|Feeding height of batching machine||1850mm – 2900mm|
|Aggregate scale hopper||800L||1200L||1600L||2400L|
What Is The Small Concrete Batching Plant Price?
The price range of a small concrete batching plant starts from as low as $25,000 to $100,000. The cost of the mixing station equipment differs with different models, specifications, configurations, and size equipment. The price depends on customer requirements and the equipment you choose.
If the configuration of the equipment is higher, the price will also be relatively higher. Therefore, it is important to note that the cost of the mixing equipment is determined by the configuration of the ready mixed concrete plant.
|Small concrete batching plant||HZS25||$25,000-$40,000|
Types Of Small Concrete Batching Plant
Small concrete batching systems can be classified based on the capacity and mobility.
According to the mixing mode, the small batching plant can be divided into:
Forced batch twin shaft concrete plant
Continuous drum type concrete plant
In terms of its mobility, the small plant has
The machinery comes in HZS series and YHZS series of concrete batching plants.
Small concrete batching plant models manufactured by the Luton Group includes:
The main machine used in small concrete mixers is a forced double-shaft concrete mixer, which is generally JS750 and JS1000.
Related: HZS35 Concrete Batch Plant
Small Mobile Concrete Batching Plant
HZS25 concrete batching plant
The HZS25 concrete mixing equipment is equipped with a JS500 mixing host. The mixing station adopts an advanced supercharging upper cover drainage system and small dosage metering technology, with high mixing efficiency and fast metering speed.
The production capacity of HZS25 is 25 cubic meters per hour (25m3/h). The HZS25 model can be extensively used in highway bridges, small and medium-sized construction sites, roads, bridge projects, and concrete prefabricated part factories.
Features Of HZS25 Concrete Mixing Plant:
1. Modular design, easy disassembly and assembly
The HZS25 concrete mixing station adopts combined structure and unit modularization. The modular design makes it convenient for installation and relocation (disassembly and assembly of the equipment, thus saving time and cost.
2. High mixing quality
The host of the HZS25 concrete mixing station is equipped with a JS500 forced concrete mixer with double horizontal shafts, which has good homogeneity of mixing concrete. The forced mixer is used to achieve more uniform mixing of concrete in a short time with good mixing quality and higher efficiency.
3. Precise measurement
The small concrete batching plant is equipped with PLD800 concrete batching machine to distribute the aggregate. The mixing plant has accurate metering and high production efficiency. Powder and water are measured by electronic scales enabling high batch precision.
How Much Floor Area Is Needed To Build A Set Of HZS25 Concrete Batching Plant?
The HZS25 concrete batching and mixing plant equipment requires only a small floor area, of about 15m * 12m. The entire plant, including storing of sand and stone, office area, parking area, and so on, will require at least three acres of land.
HZS35 Concrete Batching Plant
The HZS35 concrete mixing equipment is another model of small concrete mixing equipment. HZS35 concrete plant is equipped with a JS750 mixing machine with forced double horizontal shafts and also a special quadruple sealing and electric oil pump technology.
HZS35 has advantages of good concrete quality and high efficiency. It is the ideal choice for many customers.
The production capacity of HZS35 is 35 cubic meters per hour 35m3/h. The HZS35 is suitable for small and medium-sized construction projects, precast yards, brick factories, and commercial concrete companies.
Features of HZS35
1. Quadruple sealing technology
As an extra precaution, there are two steel bearing protection rings between the side mixing arm and the shaft head in addition to the common sealing process. The quadruple sealing technology helps prevent coarse sand from entering.
2. Electric oil pump technology
The oil is supplied to the four-shaft ends by the four pump elements, so that a diverter valve is not needed, and thus the repair and maintenance cost is reduced.
3. Inlet reducer
The oil seal system and reducer are designed and manufactured by reputed foreign manufacturers. These quality products enable longer service life, low noise, and no oil leakages.
4. Gear oil filtration/cooling system
The fourth generation of gear oil filtration and cooling system, which is an optional system, has the advantage of military-grade technology, high quality, and more durability.
Related: HZS50 Concrete Batching Plant
HZS50 Concrete Mixing Plant
The HZS50 is a fully-automatic concrete mixing equipment. This is a small-sized mixing plant that occupies a small area. It has the benefit of flexible installation and high production efficiency.
It can be widely used in road, bridge, wharf, water conservancy and hydropower, small and medium-sized construction projects, and other occasions. It is a cost-effective choice for customers economic oriented.
Features of HZS50
1. Advanced mixing main machine
The Luton HZS50 concrete mixing station adopts advanced JS1000 mixing machine and high wear-resistant alloy mixing arm technology. The service life of this mixing arm technology is 3-5 times longer than that of an ordinary mixing arm.
2. Modular batching system
The batching system adopts a single-bin module that is freely combinable. The left-right symmetry is convenient and flexible for loading aggregates on both sides.
3. Ring beam type powder silo
The powder tank adopts a ring beam type design, and the outrigger bin body is connected by a ring beam. This makes it safer and more reliable.
4. Strong environmental protection performance
The equipment comes with a professional dust collector and secondary dust collection design, enabling the dust collection rate of the powder tank to reach 99%.
How Much Does It Cost To Build An HZS50 Concrete Batch Plant?
The price range of the HZS50 concrete mixing plant is $35,000 to $60,000. However, if you include the concrete truck, forklift, weighbridge, and experimental equipment, the total cost will be much higher.
HZS60 Concrete Batching Plant
The HZS60 concrete mixing plant has advanced technology and excellent performance. It adopts an advanced JS1000 mixing main machine with a capacity of 1000L. It has a high production capacity, compact design, and saves energy.
The mixing ability is strong and short mixing time, with high working efficiency. It is an ideal choice for small and medium-sized customers.
Advantages of HZS60
- Luton adopts multiple shaft end sealing protection devices and wind pressure sealing protection devices to prevent slurry leakage of the main mixing machine.
- It is equipped with a special electric lubricating oil pump; four vertical pump cores supply oil to four shaft heads respectively, eliminating the need for a diverter valve.
- Fitted with French original TE contact switch, which is reliable and durable
- High-quality steel pipe is used to make the spiral machine, which gives good rigidity.
- The control system is equipped with many safety switches in various places, making it safer.
The Benefits Of Investing In A Small Concrete Mixing Plant
Small concrete mixing plant has many advantages that large-scale mixing stations do not have. Due to the economic budget, flexibility, simple and easy-to-operate system, and rental options, many people are more inclined to choose small concrete mixing stations.
1. Price Advantage
Compared to the large and medium-sized concrete plant, lower price is the outstanding advantage of small plant, because of small mixing machine equipped is cheaper than larger. Low investment cost is popular with customers.
2. Equipment Advantage
Small concrete batching plant comes with a relatively simpler design and configuration. It mostly adopts combined structure and unit modular design. This makes it very convenient to install and move the whole station as required.
It has a series of advantages such as –
- Stable and convenient operation
- Uniform mixing
- Easy to transit
The aggregate is mostly conveyed by the hopper lifting machine, which can greatly save the floor area required for the mixing station. Also, the control systems used in small mixing plant are not as complex and high-end as those in large mixing plants, which is generally a centralized computer control system.
The main machine in small concrete batching plant is equipped with JS series mixers, such as JS500, JS750, JS1000, etc. These common host models are capable of mixing plastic and dry concrete, as well as fluid aggregate, and mortar.
The quality of the concrete produced is very good, and it can achieve high-grade concrete mixing.
3. Functional Advantage
Small concrete plants have a variety of usage – in urban and rural construction projects, housing construction sites, roads, bridges, airports, tunnels, and other projects.
The scope of application is also wide in investment projects of various small and medium concrete precast component factories and rural small commercial mixing stations.
4. Convenient Handling
The quantity of equipment required in a small concrete batching plant is lesser than that of a large commercial concrete mixing plant. Also, the equipment area occupied by a small plant is much lesser than that of a commercial concrete mixing station.
On the construction site, the placement of the equipment is much more selective. At the same time, since the small concrete mixing plant adopts combined structure and unit modularization, this makes it very convenient for installation and relocation. Because of this, it is very suitable for rural markets with inconvenient transportation.
Related: Mini Concrete Batch Plant for Sale
Are You Looking For The Right Concrete Plant Manufacturers In China, LTG?
Luton Group is a leading small concrete batching plant supplier in China. It is a professional manufacturer; integrating research and development, production and sales. Our small concrete mixing plants use the most advanced technology and can provide customized services according to different customer needs.
Our company also produces all kinds of concrete batching stations, including mobile concrete batching plant, stationary concrete batching plant, mini mobile concrete batching plant, compact concrete batching plant, portable concrete batch plant, etc.
If you have any questions regarding our products or enquiry, feel free to contact us to save your time and to get the best rates. Our highly efficient team will help you choose the right mixing plant based on your requirements.