Description of HZS35 Concrete Batching Plant
HZS35 concrete batching plant refers to the concrete plant with a JS750 twin-shaft concrete mixing host, a PLD1200 aggregate batching machine, a skip hopper feeder, and other accessories, whose production capacity is 35m3/h .
This type of concrete plant adopts combined structure and modular unit design with the characteristics of compact structure, small footprint, easy transition, etc., therefore it is a small-sized long-term concrete batching equipment and an ideal choice for small-scale construction projects, precast yard and commercial concrete companies.
Its full-automatic control system and manual panel design saves labor cost for users and provides a reliable guarantee for stable and accurate output of concrete products that meet customer needs, meanwhile, which realizes automatic control, production management and report printing of the production process.
The JS750 twin-shaft concrete mixing host of HZS35 produces 0.75m3 concrete mix per batch, and the mixing time is only 72 seconds, which can obtain the largest amount of fully uniformly mixed concrete products in the shortest time. At the same time, this batching plant transports aggregates by skip hoists, which is benefit to reduce footprint and enhance land utilization.
The PLD1200 batching machine of HZS35 can be installed with 3-4 hoppers according to standard configuration, which can be customized according to the production requirements of concrete. Its work platform adopts an all-steel structure. The discharge height can be customized according to the production requirements. A cumulative weighing system is installed to ensure the aggregate can be weighed precisely, thereby ensure the high quality of concrete products.
LUTON has been focusing on designing and manufacturing of concrete mixing machinery and equipment for nearly 20 years and is professional on tailoring HZS35 concrete mixing plant for customers. LUTON experts keep on providing customers with before-sales service, including consultation, budgeting, during-sales service, like setting up strategy of HZS35 station including installation, operation guiding and after-sales, like maintenance and repairation. Full thoughtful services cover the whole procession.
Also Read: HZS25 Concrete Batching Plant
The Components Of HZS35 Concrete Plant
There are five main parts of HZS35 concrete batch plant: feeding, conveying, mixing, storing and controlling. All these functional parts cooperate following controlling orders aiming to produce high quality concrete.
Aggregate batching machine
One of the most important parts of feeding system is aggregate batching machine. In HZS35 concrete plant, it is PLD1200 aggregate batching equipment. PLD1200 aggregate batching machine with electronic weighing system, PLD control system can automatically realize the batching process of 3-4 kinds of aggregates, such as sand, stone or cement simultaneously. With weighing pressure sensor and computer, it can realize accurate weighing, automatic compensation , rapid operation.
Hopper cumulative weighing are available in HZS35 concrete plant.
Hopper conveyor
Hopper conveyor, the most important equipment of conveying system.
LUTON HZS35 compact batching plant hoist aggregate materials with skip hopper conveyors, which are smaller than belt conveyor and take less place. Hopper conveyor makes HZS35 plants on various difficult site.
JS750 mixing machine
In mixing system, which is the central part of HZS35 concrete system, a powerful mixer is installed.
JS750 concrete mixers are twin horizontal shaft compulsory mixers with 72s short mixing time and 80/60mm maximum aggregate size, which can produce 35m3 of evenly mixed concrete within one hour. They can be used to mix dry hard concrete, plastic concrete, flow concrete, light aggregate concrete and various mortars, so they were popular in precast concrete plants, industrial and civil construction works, bridges, water works, roads, airport and harbors.
Cement silo
HZS35 concrete plant stores cement in silos, which is usually the most obvious equipment.
LUTON HZS35 bulk cement silos can be customized according to the production capacity, footprint size, environment protection requirement. It is tailored for air pressure monitor, safety alarm, cement volume monitor, dust collector etc., which ensure the cement silos with long service life, environment friendly and low cost.
Screw conveyor
In HZS35 conveyor system, hopper hoist is used in conveying aggregate, meanwhile, screw is used in conveying powder materials like cement, fly ash, etc..
According to the discharging port size of bulk cement silos, the screw conveyors usually have two sizes, ø219mm and ø273mm, and the length can be tailored according to the actual installing situation.
Weighing system
HZS35 weighing system includes water weighing, cement weighing, additive weighing, also some other weighing system can be customized according to customer’s requirements. HZS35 weighing system equipped with pressure or tension sensors, accompanied with control computer, are more precise and reliable as buyers want.
Electric controls system
HZS35 control system is full automatic electric control system, accompanied by manual control panel, which is convenient to realize accurate controlling.
Meanwhile, LUTON HZS35 concrete batching plant can be customized by full automatic, semi-automatic and manual controlling system. Customers can choice their suitable controlling method according to their actual needs.
Dust-collecting system
LUTON HZS35 dust collecting system aims to reduce dust missions and to become environment friendly. Thanks to our experts, two types of dust collecting system can be selected according to customer’s need. One is bag-type dust collecting system, the other is water dust collecting system.
- A two-stage dust removal system is used in Bag-type collecting system, including gravity dust removal of the first stage, bag dust removal of the second stage.
- A three-stage dust removal system is recommended including gravity dust removal of the first stage, whirlwind dust removal of the second stage,and water dust removal of the third stage.
The pneumatic system
LUTON HZS35 pneumatic system is composed of air compressor, gas tank, pneumatic triplet, solenoid valve, air cylinder and pneumatic valve. The compressed air from the compressor, purified and regulated through the filter and pressure regulator of the pneumatic triplex. And then sends it to each pneumatic actuator, and then controls the action of each pneumatic valve according to the command of the control signal , So as to achieve the opening and closing control of each part of the door. HZS35 concrete batching plant gas path of feeding, water weighing, measuring cement, admixture weighing, cement silo and other branches.
Also Read: HZS50 Concrete Batching Plant
Advantages of HZS35 Concrete Mixing Plant
1. Compact and Flexible
Compact model design and small footprint require less space on site.
HZS35 concrete batching plant adopts a modular design, which is quick and easy to disassemble, assemble, and remove.
The structure design is compact and the layout is reasonable and flexible to meet the requirements of more complex project sites.
2. Efficiency Performance
The main mixer is a twin-shaft mixer, whose structure and spirally distributed blades evidently improve the mixing efficiency, ensuring that the raw materials in the mixing tank are fully and uniformly mixed and stirred within the mixing time of 72 seconds, which improves the working speed while ensuring the high quality of the product.
The model designed skip hopper machine lift aggregate to the core mixer, improves the speed of aggregate feeding operation and reduces the footprint space on project site, which realizes efficient working.
3. Fully automatic control system ensures high reliability
One key operation system easy the whole control of HZS35 Concrete Plant mixing procession, based on PC and PLY controller which ensures the high reliability and constancy of the concrete production.
During production process, the control system based on PC and PLY controller obtains weight of every sort of aggregate and adjusts the value maintaining the initial setting number automatically through some calculation method. This precise computation make sure the high quality of production.
4. Real-time monitoring the producing procession
The real-time monitor observes situation of raw material batching hoppers and discharge situation of the discharge port, which accesses users to the information of the concrete producing procession on time and ensures the stability of the production. What’s more, workers can finish the whole work without walking out of the controlling room, which really make the full automatic controlling come true.
5. Exquisite and durable metal structure
Exquisite processing, welding, surface treatment and painting process make the structure of HZS35 plant more durable, steady and beautiful.
6. Reliable and steady electric elements ensure high quality
Most of electric elements are from world wide famous brand with more reliable and steady feature and performance.
7. Environmentally friendly
- The closed design of the batching system obviously reduces dust emissions.
- The dust collection system on the top of the powder bin realizes the reduction of air pollution and recycling, which is environmentally friendly and energy-saving.
- The optimized treatment of waste water and the recycling of waste materials save costs and reduce pollution.
8. Easy maintenance and low operation cost
The compact model design accesses to easy maintenance and the minimization of the components make operation cost less.
Also Read: HZS60 Concrete Batching Plant
How Much Does It Cost To Set Up A HZS35 Plant?
Depending on the production capacity, the usage occasion of concrete, and the influence of various tailored configuration, the cost of setting up a HZS35 concrete batching plant varies from $25,000 to $50,000.
There are some important contents you need to consider:
- Cost of all equipment of the whole concrete mixing plant.
- Cost of shipping.
- Expense of professional consultants.
- Labor costs, water and electricity costs, environmental protection costs, and so on.
You need to know that there is no one certain budge plan that can be applied to every concrete mixing plant, because the concrete volume of demand, the plant operating environment, and product quality requirements of each plant are different. Before building the plant, figure out the output size, projection site size, the location, and the transportation, which will provide you with the necessary information for your accurately right concrete mixing plant.
Working Principle Of HZS35 Bucket Concrete Mixing Plant
Simply say, Concrete batch plant has 4 main working process: Material feeding, Material measurement, Concrete mixing and whole plant controlling
The working procedure of automatic control system is:
- Initialization of the control system through operation interface;
- Input working parameters of concrete production, including recipe value, concrete grade, slump, volume, etc.
- Procedure start. The PLY controller send signal to each component of HZS35 plant.
- According to the commands, the four working processes, material feeding, weighing, loading, and mixing, are finished successively.
- Once problems occur, the controller will detect the error and send out alarm, then the operator can stop the procedure till problems are solved.
- Following the material feeding command out of the controller, the various of electric motors, butterfly valves and load cells will work automatically.
- During procedure running, high-pressure air system will provide driving force for every unloading gates, including gates of aggregate bins , butterfly valve of scale hoppers, concrete mixer discharge gate and so on.
- The controller will keep on control the whole system till the preset volume is finished. Meanwhile, according to feedback value, the software will take suitable adjustment to ensure steady and precise concrete proportion as buyer’s requirement.
Also Read: Small Batch Concrete Plant
Production Capacity of HZS35 Concrete Batching Plant
The theoretical production capacity of HZS35 concrete batching plant is as the name called, 35m3/h. In practical applications, theoretical and actual production capacity are different. We need to consider the actual production requirement when making a decision when choosing the HZS35 mixing plant.
Theoretical capacity calculation method: theoretical discharge volume of concrete mixer (m3) × 3600 (s) / theoretical production cycle (s).
Involving many actual conditions into consideration, such as the actual mixing ratio of raw materials, the actual amount of water and additives, the actual mixing cycle, the actual arrangement of ingredients and transportation, the practical capacity will be lower than the theoretical capacity.
In fact, due to the existence of mixing loss, it is difficult to ensure an output of just 35m3/h. In addition to the delay in the batching management and the schedule of the mixer truck, the production cycle time will be more than 72 seconds. According to this calculation, the actual production capacity may be only about 30m3/h.
|
Model |
HZS35 |
|
Capacity |
35m3/h |
|
Mixing system |
Twin-shaft concrete mixer |
|
Aggregate feeder |
hopper conveyor |
|
Discharging height |
1850-2900mm |
|
After-sale service |
Erection & commissioning, operator training |
|
Warranty |
12 months after erection |
|
Concrete mixer |
JS750 |
|
Mixing cycle |
≦72s |
|
Aggregate batching machine |
PLD1200 |
|
Weighing system |
Aggregate,Water, Cement, Fly-ash, Additive |
|
Weighing precision |
±1% |
|
Air system |
Air compressor, etc |
|
Control system Type |
Computer automatic control module with PLC |
Notes:
- The capacity of the concrete plant is theoretical productivity, and the actual capacity may be lower than the theoretical value.
- The floor space refers to the footprint of the main body of the concrete batching plant. It does not include the floor space of the aggregate yard, living area, laboratory and other functional areas. The concrete plant of the same type may adopt different structural forms according to the needs of users. Footprints are different from the standard footprint.
- Discharging height can be tailored according to the actual height of the concrete mixer trucks.
Application of HZS35 Concrete Batching Plant
HZS35 concrete batching plant is suitable for small and medium-sized construction projects, precast plants and ready-mixed concrete plants.
This kind of mini size HZS35 concrete batching plant is widely used in construction projects like buildings, roads, bridges, tunnel, high way roads, municipal projects, harbor-wharf, docks, airport, water projects, hydroelectric power station and the national defense-project etc.Â
The Best Manufacturer Of HZS35 Concrete Batching Plant
LUTON GROUP is one of the best manufacturers of HZS35 concrete batching plant.
LUTON GROUP has focused on producing and manufacturing concrete mixing equipment for more than 20 years, with the designing and manufacturing ability of full range concrete batching plant to meet various customer’s commands. The factory has guaranteed quality after-sales service. Welcome to inquire and purchase LUTON products, or visit our factory!
The products of LUTON are various from ready mixing concrete batching plant, precast concrete batching plant, stationary concrete mixing plant, mobile (or portable) concrete batching plant, belt concrete batching plant, hopper concrete batching plant, dry concrete mix plant, wet concrete mix plant, etc.
Keeping on advanced and accurate technology design and pursuit high quality of concrete plants, LUTON construction machinery are full approved by every customer with:
- High quality materials
- Long component life
- Tailor-made service
- High productivity
- Comprehensive after-sales maintenance
Don’t hesitate to contact us and you will get more you want!
