Belt type concrete batching plant is a common type concrete producing equipment in construction machinery.
This type of machine backing on its irreplaceable advantages is widely used in various modern construction projects. And it has always been one of the most trusted construction equipment for investors and project implementer.
What’s so special about it? Today, let us approach the belt concrete batching plant to find out.
Economical & Practical Stable & Sturdy
Efficient & Convenient Accurate & Automatic
Easy to Maintain & Friendly to Environment
What is Belt Type Concrete Batching Plant
What is belt type concrete batching plant? The name mainly comes from the belt conveyor machine used in this batching system, which is usually equipped under the aggregate batching machine to deliver the measured materials to the main mixer host. Actually, there is also another conveyor machine called hopper hoist (Detailed in following paragraph).
Obviously, belt type concrete batching plant is one type of concrete batching plant, which is used to feed, measure, mix the materials (different sized stones, sand, cement, fly ash, water as well as additive, etc.) to make of various concrete mixture meet different requirements of construction projects.
Belt type concrete batching plant is widely used in modern construction industry, especially in large and medium-sized water conservancy, hydropower facility, bridges, airport, port construction and other projects with large engineering volume and long construction period.
Hot Models of LUTON Belt Type Concrete Batching Plant
LUTON belt type concrete batching plant hot models ranging from HZS60, HZS90, HZS120, HZS180 to HZS240 meeting different construction needs.
Based on powerful belt type conveyor and accurate measuring approach, LUTON belt type concrete batching plant can efficiently deliver large amount of aggregate continuously and measure aggregate accurately. That is actually the basic of high-quality concrete products.
Parameters of LUTON Belt Type Concrete Batching Plant
| Model | HZS60 | HZS90 | HZS120 | HZS180 | HZS240 |
| Theoretical Productivity | 60m³/h | 90m³/h | 120m³/h | 180m³/h | 240m³/h |
| Mixer Model | JS1000 | JS1500 | JS2000 | JS3000 | JS4000 |
| Mixer Discharging | 1000L | 1500L | 2000L | 3000L | 4000L |
| Maximum aggregate particle size | 80/60 mm | 80/60 mm | 80/60 mm | 80/60 mm | 80/60 mm |
| Aggregate Storage | 7m3 x 4 | 15m3 x 4 | 15m3 × 4 | 20m3 x 4 | 20m3 x 4 |
| Aggregate Weighing Capacity | ±2% Separate Weighing | ±2% Separate Weighing | ±2% Separate Weighing | ±2% Separate Weighing | ±2% Separate Weighing |
| Powder Weighing Capacity | 600L±1% | 1000L±1% | 1000L±1% | 2000L±1% | 2000L±1% |
| Water Weighing Capacity | 300L±1% | 500L±1% | 500L±1% | 700L±1% | 1200L±1% |
| Additive Weighing Capacity | 45L±1% | 45L±1% | 45L±1% | 75L × 2±1% | 100L × 2±1% |
| Pneumatic System | Air Compressor W-1.6/10 | Air Compressor V-2.0/10 | Air Compressor V-2.0/10 | Air Compressor V-3.0/10 | Air Compressor V-3.0/10 |
| Screw ConveyorCapacity | Ф21945t/h | Ф27365t/h | Ф27365t/h | Ф32565t/h | Ф325110t/h |
| Powder Silos | 100t Welded Type with Dust Collector | 100t Welded Type with Dust Collector | 200t Welded Type with Dust Collector | 200t Welded Type with Dust Collector | 200t Welded Type with Dust Collector |
| Electric Control System | Full Automatic And Manual | Full Automatic And Manual | Full Automatic And Manual | Full Automatic And Manual | Full Automatic And Manual |
Main Configurations of Belt Type Concrete Batching Plant
- JS Series Twin Shaft Concrete Mixer meet full range mixing requirement.
- Belt Feeding Conveyor delivers aggregates high efficiently and continuously.
- Aggregate Batching Machine with separate weighing system automatically complete the accurate proportion of each component of the aggregate materials.
- Weighing System for Cement, Water and Additive are all equipped with precise load cells and ensure weighing accuracy ±1%.
- Pneumatic System controlled by PLC and computer system automatically, convenient and stable. And it can also be switched to manual method if necessary.
- Main Frame Support is consisted of steady steel structure.
- Bolt Type Cement Silo is easy to disassemble and transport, sturdy and reliable.
- Cement Screw Conveyor adopts the full sealing device, and the soft connection of the discharging port and the measuring bucket does not affect the measurement accuracy.
- Full-automatic Control System with control room and air conditioner support safety and steady controlling environment.
How many Types of Concrete Batching Plant
Except belt type concrete batching plant, there are also other types plants widely seen in construction project sites. According to different classification methods, they are:
1.Dry or Wet Concrete Batching Plant (depending on concrete station)
2.Stationary or Mobile Concrete Mixing Plant (depending on mobility)
3.Commercial or Project Concrete Batching Plant (depending on using areas)
4.Belt or Hopper Type Concrete Mixing Plant (depending on feeding method)
There are probably other classification methods not mentioned here. Each batching plant is designed and produced to meet the actual construction needs.
The purpose is to provide efficient and fast concrete mixing tools for construction as much as possible, to improve the speed and quality of the project, and achieve faster, higher and stronger modern construction.
LUTON Group owns a professional design and manufacturing team for construction machinery. It has been engaged in the production of concrete mixing equipment for more than 20 years. It is well aware of the specific needs of various construction projects for concrete products.
With the unremitting efforts of LUTON persons, multiple LUTON concrete batching plant products covering various models currently on the market, widely adapted to the needs of buildings of all sizes, can provide customers with a full range of procurement, production, maintenance and a series of programs and thoughtful after-sales service.
Why is Belt Type Concrete Batching Plant
Due to the flexible and steady belt conveyor machine, belt type concrete batching plant compared with hopper type concrete batching plant, has following advantages:
1.Large loading capacity, stable and reliable operation can deliver various aggregates continuously and efficiently, suitable for large quantity concrete need construction projects.
2.Modular structure design makes installation and transportation easy and convenient which also leads to lower transportation cost.
3.Accurate separated material weighing systems ensure all kinds of mixing material proportion meeting strictly the ingredient.
4.Low consumption leads to reducing production costs.
5.The belt conveying line is adaptable and flexible, and can be installed and carried in narrow and complex environments such as small tunnels.
6.Installed with dust collector, reduces dust goes into the air efficiently.
Obviously, there are also many advantages of belt type concrete batching plant not mentioned here. Wait for you to tell us your using experience.
Belt Conveyor in Concrete Batching Plant
Belt conveyor is a kind of indispensable and economical aggregate conveying machine in concrete batching plant.
It usually consists of sweeper, driving device, frame, hanging idler, parallel lower idler, diverting roller, tension device, hood, maintenance walkway, belt, hopper, adjusting screw and emergency stop switch, etc.
- The tension device is to make the conveyor belt have sufficient tension to ensure sufficient friction between the conveyor belt and the drive roller without slipping. At the same time, the length of the conveyor belt can be adjusted.
- The hood mainly plays the role of dust-proof and rainproof.
- The idler is used to support the conveyor belt and the materials carried on it to ensure the smooth operation of the conveyor belt.
- The adjusting screw is used to tension the conveyor belt and adjust the running state of the conveyor belt, so that the conveyor belt runs in the normal position.
- The redirecting roller is used to change the running direction of the conveyor belt or increase the wrapping angle between the conveyor belt and the drive roller.
The belt of the conveyor is an end-to-end adhesive tape, which is wrapped around the drive roller and the redirecting roller at the tail.
There are many idlers in the middle of the belt conveyor to support it. There is a charging device above one end of the conveyor, which sends the material to the conveyor belt, and some unloading devices at the other end used to unload the material.
In the production and transportation of aggregate, the unloading is generally at the end of the conveyor.
After the driving roller is driven by the motor through the reducer, it drags the conveyor belt to make a circular motion depending on the friction between the roller and the conveyor belt.
The materials on the conveyor belt unloaded by the charging device are transported away following the movement of the conveyor belt.
The inclined belt conveyor is inclined upward along the material conveying direction, and conveys the aggregate to the stirring system at a high position. The inclination angle of belt conveyor should be less than 30 degrees.
How Does Belt Type Concrete Batching Plant Work
Like other types of concrete batching plant, belt type concrete batching plant working process mainly includes five steps which are materials feeding, weighing, conveying, mixing and unloading etc..
Aggregates are loaded into batching machine by loader. After a short stay, they are loaded into the weighing hoppers. Then weighed aggregates conveyed by belt machine upper to the mixer host where other weighed materials are also loaded into.
It is worth mentioning here that the conveying of the powder is completed by the powder conveying screw.
Meanwhile, the water and additives are directly pumped to the measuring system and finally to the mixer.
In the central mixing machine, all materials are mixed by twin shafts, which are lifted and then dropped by gravity, in this way mixed by two shafts evenly and thoroughly.
In a short time (about 60 second), the finished concrete mixture is unloaded which means this batch of concrete mixing job is done.
What About Hopper Concrete Batching Plant
Hopper type concrete batching plant and belt type concrete batching plant are different types of stationary concrete batching plant.
At first, the biggest difference is the aggregate conveying methods, belt conveying machine and skip hopper lifting machine.
Second, belt type concrete batching plant has large conveying capacity and high output, so it is suitable for large and medium-sized construction projects. While the hopper station is more suitable for small-scale engineering projects due to the relatively small conveying capacity due to the limited volume of the hopper and small footprint.
Third, the former generally has a waiting silo, the main machine and the belt are closed outside, and the batching machine is mostly independent weighing; the latter does not, the batching machine is mostly cumulative weighing, and the structure is simple.
At last, the latter is more economical than the former due to its simple structure and so on.
Which type is your prefer one? Contact LUTON to determine the more suitable type of concrete batching plant.
