Automatic Concrete Batching Plant

What is an Automatic Concrete Batching Plant

For an automatic concrete batching plant, the whole process from the feeding of ingredients to the automatic unloading of the mixer is fully automatic under the effect of computer and control panel. The control panel can operate the whole device by pressing several buttons. The modern control panel can store a variety of recipes according to customers’ requirements. The weighing of all ingredients is completed automatically. Once the specified weight is reached, the finished materials will be discharged immediately. The automatic batching plant can set the batch time of the materials and discharge the mixed materials immediately after the mixing time is finished.

Advantages of Automatic Concrete Batching Plant

Save labor costs

The entire production process from feeding to discharging of finished materials in the fully automatic concrete batching plant is completed under the control of industrial computer, and each step is an automatic process. Therefore, for the fully automatic concrete batching plant, only one staff member is enough to control the computer to ensure the normal production of concrete. This greatly reduces the human operation cost of the concrete batching plant.

Accurate Measurement

The control panel and computer monitoring can directly reflect the entire production process of concrete and the actual condition of each part of the automatic batching plant, such as the cement storage in the cement bin, the aggregate storage in the aggregate box, aggregate transportation and concrete discharge. If a problem occurs in a certain procedure, it can be found and solved in a short time.

All these programs are controlled by the industrial computer, and the dynamic panel displays the operation of each part of the mixing plant. At the same time, the gradation data of the concrete batching plant can be stored, the mixture formula can be adjusted according to the construction needs, and the report can also be printed.

High Gradation

Automatic concrete batching plant can produce high-quality concrete. Every step of concrete from batching to production completion is under the control of computer system without human intervention. If any program in the middle has problems, the computer display screen will immediately display and be solved quickly, thus ensuring that the produced concrete has a very high gradation.

Friendly to Workers

As for the automatic batching plant, as long as the operator has set up the weighing, batching, feeding and other related procedures and steps on the computer in advance, there is no need for manpower, which greatly reduces the labor burden of workers; Moreover, generally, automatic batching plants are closed, and the dust generated in the concrete production process will not be dispersed with the wind and naturally will not be inhaled. Therefore, the automatic batching plant has further guaranteed the health of workers.

Models of Automatic Concrete Batching Plant

There are various types of automatic concrete batching plant in Luton such as the stationary concrete batching plant, mobile concrete batching plant, hopper concrete batching plant, belt concrete batching plant and so on, which means you can randomly choose the suitable type according to your budget and construction conditions and requirements.

Stationary Type Automatic Concrete Batching Plant

Mobile Type Concrete Batching Plant

Operation Knowledge of Automatic Concrete Batching Plant

Before production, the automatic concrete batching plant shall check the health of the circuit, gas path and mechanical equipment, and correctly set the relevant parameters of the control system. Then release the production task.

After the equipment of the automatic concrete batching plant is successfully started, the production can be started after the pressure of the air passage is observed to meet the production requirements. Click the “Start Production” button on the upper computer monitoring screen or first press the “Automatic” button on the operating platform, then press the “Cycle Start” or “Single Disk Start” button, the cycle indicator light will be on, and the system will start to run automatically. During operation, the monitoring screen will dynamically display the equipment operation status, mixing time, number of plates in the vehicle, etc.

During the automatic operation of the concrete mixing plant, the procedure shall be executed according to the action cycle of batching, loading, feeding, mixing and discharging. The operator shall pay attention to observation and deal with the abnormal situation in time. When the automatic operation is completed, the cycle indicator will go out.

When the equipment in the automatic concrete batching plant stops working, press and hold the “Cancel Production” button on the monitoring screen of the upper computer, or press and hold the “Manual” button on the operation panel until the cycle indicator light goes out and the automatic production process is terminated. If the automatic operation is terminated during the production process (the cycle indicator is off), you need to manually process the unfinished process before starting the next automatic cycle.

Automatic concrete batching plant is suitable for large-scale commercial concrete production and construction of some large projects, such as jumbo airports, bridges, high-speed railway stations, etc. Without the need for people to do the work, it can be done in one step by the screw conveyor, which can save a lot of labor costs for the project. However, the initial investment cost of the automatic concrete batching plant is relatively high, so it is necessary to consider the initial investment to select a suitable mixing plant. In general, the automatic concrete batching plant is easy to operate, energy-saving and environmental friendly, which is very consistent with the concept of sustainable development in modern society. You deserve it !