Concrete mixing plants are famous concrete manufacturing equipment in the construction industry. This equipment is otherwise known as concrete batching plants, ready mixing concrete plants, rmc plants, and many more.
Concrete Mixing Plants are assemblages of diverse components with different functions for producing varieties of concrete types in the construction industry. Typically, a plant features about eight main functions.
They include raw material feeding and storage, mixing raw material, water pumping, concrete loading, cement feeding, and transfer of aggregates.
The most essential thing people should remember while looking for acceptable concrete materials for buildings, skyscrapers, bridges, roads, and infrastructure development is the quality of the concrete. As a result, all types of concrete mixing plants are designed to precisely control the proportion of raw materials (fine stones, coarse stones, sand, water, cement, and additive) to realize small or large-scale production. This will help to intelligently manage the manufacturing process of a concrete batching plant.
Common Types of Concrete Mixing Plants
There are many concrete batching plants for various concrete applications in the construction industry. In most cases, they are grouped into four varieties based on different criteria. They include structural differences, methods of adding water, mobility, and scale of production.
Portable Concrete Mixing Plants
As the name implies, this concrete mixing plants is mobile or movable. It is a portable concrete batching plant that may be towed, making it adaptable to use at various job sites. As a result, it is appropriate for all types of temporary small and medium-sized construction work.
Stationary Concrete mixing Plants
The Stationary concrete batch plant, on the other hand, is fixed and steady. As a result, it is appropriate for large-scale manufacturing. While stationary, it is normally placed at a significant distance away from the building site and requires a 1.5-meter-deep foundation.
Related: Stationary Concrete Batch Plant
Mini Concrete Mixing Plants and Large Concrete Mixing Plants
As the name implies, mini concrete batching plants are smaller, with capacity ranging from 25m3/h (HZS25 concrete batch plant) to 240m3/h (HZS240 concrete batch plant). However, this type of batching plant has grown increasingly popular recently. There the big question is, “Are mini concrete plants advantageous over large or medium-sized concrete plants? Why should you go for a mini concrete mixing plant? To answer these questions, read to learn more.
The cost of a Mini concrete mixing plant is lower than that of a large plant, but it is still competitive. Establishing a mini concrete mixing plant in distant places with bad road conditions. In contrast, the completed concrete may be sold in the local market without incurring transportation costs.
The use of the mini concrete batching system requires no heavy investment, unlike the large concrete mixing plants. As a result, a small and medium entrepreneur can invest in such a construction industry by using this equipment.
The mini concrete mixing plant shares the same processes as the large concrete mixing plant manufacturing processes. Such may include weighing, mixing and storage, cement conveying, and many more.
Large Concrete Mixing Plants
The large concrete batching plant is designed to produce concrete in large quantities for commercial sale purposes. Hence, it is called a commercial concrete mix station. This station offers a more dependable and stable concrete production than the small-scale batching system.
Related: Small Concrete Batch Plants
Dry Mix Concrete Plant
The term ‘dry mix concrete plant‘ can also be referred to as a dry ready-mixed plant or a transit mixing plant. In this manner, the mixture of the dry raw material is deposited into a truck mixer, which is then filled with water. This put the mixing process of concrete in progress to achieve flexibility and efficiency. Interestingly, this can be done as the truck travels down to the construction site.
Wet Mix Concrete Batch Plant
Wet ready mix concrete batching system is also known as a central mix plant. This type allows all ingredients are assembled in the mixer at once. Following that, the end product is transported down to the construction site using a truck. Due to this, one can be sure of precision in manufacturing according to the right requirements.
Fully Automatic Mixing Plant vs. Semi-Automatic Mixing Plant
Concrete mixing systems are classified into two categories based on their mode of production. They include semi-automatic Concrete Mixing Plants and fully-automatic Concrete Mixing Plants. The fundamental distinction between the two types of batching plants is their mode of operation. For Semi-automatic concrete batch plants, a centralized control system is required. In contrast, a fully automatic control system is required for full-automatic concrete batch plants.
- A centralized control system is used in a semi-automatic concrete mix plant. Centralized control is more difficult to operate than the plant with full-auto control. All functioning processes must be carried out step by step.
For example, press the “load” button to load materials, and the material mixed are automatically transported into the scale hopper. To discharge materials, press the “discharge” button, and the material will be discharged into the mixer automatically. This implies that this system requires more hands-on workers to complete the mixing processes.
- Semi-auto Concrete Batching Plant is cost-effective compared to Full-auto concrete batching plant
- It is a perfect choice for low budget investor
Related: Mobile Concrete Batch Plants
Manual Mixing Plant
Mixing plant is operated manually, and the precision of the weighing process is based on the operator’s visual discretion. The charging equipment is used by power assistance or by hand.
Technical Parameters Of Skip Hopper Type Concrete Mixing Plants
|Mixing system||Twin-shaft concrete mixer|
|Aggregate feeder||Bucket (Skip hopper)|
|After-sale service||Erection & commissioning, operator training|
|Warranty||12 months after erection|
|Max. mixing size||80/60mm||80/60mm||80/60mm||80/60mm|
|Aggregate batching machine||PLD800||PLD1200||PLD1600||PLD2400|
|Storage bins quantity||2 or 3 or 4 sorts||3 or 4 sorts||3 or 4 sorts||3 or 4 sorts|
|Aggregate scale hopper||800L||1200L||1600L||2400L|
Technical Parameters Of Belt Type Concrete Mixing Plant
|Mixing system||Twin-shaft concrete mixer|
|After-sale service||Erection & commissioning, operator training|
|Warranty||12 months after erection|
|Max. mixing size||100/80mm||100/80mm||100/80mm||120/80mm|
|Aggregate batching machine||PLD1600||PLD2400||PLD3200||PLD4800|
|Storage bins quantity||2 or 3 or 4 sorts||3 or 4 sorts||3 or 4 or 5 or 6 sorts||3 or 4 or 5 or 6 sorts|
|Aggregate feeding to mixer by||Belt conveyor|
Available Concrete Plants Capability
LUTON GROUP offers concrete plants based on quality factors such as strength, functionality, and capacity. Here at LUTON Machinery, our team of great professionals works hard to satisfy the high expectations of our valued clientele. Based on our expertise, we offer all series of plants for sale and are cost-effective at manufacturer’s price such as:
- LUTON belt concrete batching plant
- LUTON dry concrete batching plant
- LUTON hopper concrete batching plant
- LUTON Mini concrete batching plant
- LUTON Mobile concrete batching plant
- LUTON small concrete batch plant
- LUTON stationary concrete batching plant
- LUTON wet concrete batching plant
Contact us for more information; we offer a wide variety of option to meet your expectation.
What’s the cost of a Concrete Mixing Plant in China?
For a 30m3/hr capacity, a typical concrete mixing plant costs between $25,000 and $50,000.
However, the price of a concrete batching plant in China is determined by a variety of factors, including the concrete batching plant type, logistics, location, and ingredient type such as cement, or fly ash, or hard rocks, or gravel,
Are you looking for a cost-effective concrete batching plant with a high-quality and high-reliability Manufacturer in China? LUTON GROUP is your plug. Contact LUTON for the best and most cost-effective Concrete Batch plant pricing.
Related: Concrete Mixing Plants for Sale
|Types (60m3/h)||Price range||Suitable place||advantages|
|Stationary plant||$30,000-$180,000||large scale
long term supply
|Mobile plant||$40,000-$200,000||small/medium size
steady products quality
|Wet plant||$30,000-$180,000||large scale
long term supply
steady products quality
|dry plant||$25,000-$150,000||long distance site||efficient rapid economical|
|Belt plant||$30,000-$180,000||large scale
|accurate efficient steady|
|Hopper plant||$30,000-$180,000||small/medium size
low maintain cost
Factors Influencing the Selection of a Concrete Mixing Plants
Every construction project necessitates using a concrete mixing plants to mix and combine the components used to manufacture concrete. There are various things to consider because it is a large investment. You must ensure that the concrete batching plant will be of maximum use to your building project.
What Factors Should Be Considered in a Concrete Batching Plant? To answer this question, there are several types of concrete batching plants, each with varied size and capacity. You must choose a concrete mixing plant appropriate for your building project. The following criteria should be addressed when selecting a concrete batching plant:
- Determine your budget based on your project requirements. You may buy or lease a concrete batching plant. Your ongoing projects may require you to hire a concrete mixing plant since it’s a one-time project. On the other hand, it may necessitate buying a concrete mixing plant.
- Examine the benefits of each kind of concrete mixing plant and select the one that best suits your building project. In most cases, automatic and semi-automatic concrete batching plants that can facilitate the mixing of concrete while still ensuring quality are preferred by construction companies. This preference is due to the concrete mixing process, critical for a building project. Therefore, the feature of the concrete batching plant is more important when choosing the concrete batching plant of choice.
- Concrete mixing plants come in a variety of capacities and sizes. Choose the one that is appropriate for the size of your building project.
- Inspect each component of a concrete mixing plant to ensure that it is in perfect working condition. You should inspect the skip hoist, cement weighing system, mixing unit, and water measurement system, among other things.
- Ensure that the concrete batching plant you are to purchase features a user-friendly control panel to ensure your hands-on workers can utilize the equipment as efficiently as possible.
- Before purchasing a concrete mixing plant, ensure that your supplier offers after-sales services to ensure that you have no difficulties running it.
- After reviewing the above considerations, selecting a perfect concrete batching plant for your building project should be easy. Hence, always choose a concrete batching facility that can provide both quality and speed. This is because consistent mixing operation will definitely result in high-quality output.
Manufacturers of Concrete Mixing Plants
Concrete Mixing Plants are used to produce high-quality concrete for a wide range of construction operations, including buildings, bridges, highways, airports, and many more. Since the first concrete batch plant was built in 1934, the construction plant manufacturing industry has grown for 87 years, from the first basic concrete mixing plant to varieties of automatic batching plants.
Many prominent manufacturers have emerged at this period, with offers of proficient manufacturing technology, advanced machinery designs, scientific management techniques, sophisticated servicing, and many more.
The LUTON GROUP provides a diverse selection of Ready Mix Concrete Mixing Plants and high-quality Concrete Mixers. Compact, Mobile, and Stationary rmc machines can be customized as unique solutions for various types of concrete, such as Roller Compacted Concrete, Extra Heavy Concrete, Road Concrete, Fiber Reinforced Concrete, and more based on the needs of the customer.
While Planetary, Single Shaft, and Twin Shaft Concrete Mixers will meet a variety of applications, they will increase flexibility in production.
We are also one of China’s leading concrete batching plants manufacturers that boost productivity while maintaining low operating and maintenance costs.
Best Ready Mixing Concrete Plant Manufacturers in China
Fujian South Highway Machinery Co., Ltd is a company that manufactures equipment and was founded in 1997. Its major manufacturing capabilities are mining machinery, construction material batching machinery, building material mining machinery, and many more. Manufacturing concrete batching plants is just one minor part of the whole industry.
THE LUTON GROUP
This high-end Ready-Mix Concrete Batching Plants manufacture offers high-quality Concrete Mixers. Their manufacturing capabilities include Compact, Mobile, and Stationary rmc machines that can be customized as unique solutions for various types of concrete. These concrete mixers are applicable in creating Road Concrete, Roller Compacted Concrete, Extra Heavy Concrete, Fiber Reinforced Concrete, and many more. They also offer flexibility in productivity via the planetary, Single Shaft, and Twin Shaft Concrete Mixers.
LUTON is one of China’s leading producers of concrete batching plants that boost production while maintaining low operating and maintenance costs.
Founded in 1943, Xuzhou Concrete Machinery Group Co., Ltd is a research and production company specializing in the production of mining machinery, hoisting machinery, excavators, road machinery, loaders, piling machinery, tunnel gear, concrete machinery, and other construction machinery.
SANY was founded in 1989, and it’s a construction machinery and equipment company. Its core products include excavating machinery, concrete equipment, hoisting machinery, coal machinery, road construction machinery, and covering nine major categories.
Offers designs and manufactures infrastructure equipment and machinery for project construction, environmental engineering, energy engineering, transportation engineering, and so on. It was founded in 1943, and ever since then, ZOOMLION has been known for ceaseless innovations.
Top 5 World Most Famous Concrete Mix Plant Manufactures
Putzmeister, a German construction machinery producer since 1958, continues to develop machinery for pumping, storing, distributing, and transporting construction materials such as concrete, mortar, and high-density soil.
LIEBHEER, founded in 1970, produces services for the construction and mining sectors in terms of manufacturing. Located in the United States with manufacturing capabilities including refrigeration and freezing equipment, material handling equipment, mining equipment, concrete machinery, aerospace, cranes, transportation systems, and more. Concrete mixing manufacturing is a part of LIEBHEER’s overall operation.
This is a 30-year-old provider of various types of concrete plants, ready concrete batch plants, road concrete solutions, and precast applications. Created in 1987, MEKA manufactures and recycles systems and fiber dosing machinery.
Founded in 1950, KYC continues to provide goods and services worldwide for the construction machinery sector. This manufacturer’s output includes mixers, concrete plants, scaffolding, environmental equipment, and conveyor systems.
chwing Group offers manufacturing capabilities and service-related operations. Their abilities can be found in manufacturing truck mixers, truck-mounted concrete pumps, a truck mixer pump, a concrete recycling plant, a concrete mix plant, a cleaning system for the mixer, an environment and industry pump system, and many more.
Component of a Concrete Mixing Plants
The Aggregate Feeder
Features the bins where materials such as sand, aggregate, and more are supplied, retaining varying sizes of aggregates/sand for different compartments.
Conveyor System For Aggregate Weighing
They are used to weigh aggregates one at a time and transported for further processing. Then, aggregates are discharged using pneumatic cylinders.
Weigh conveyors are often located beneath aggregate feeders. They are suspended and hung from load cells. It is responsible for weighing aggregates one at a time and transferring them to the mixing compartment. Weighing systems are required at a critical stage in constructing a mixer. Hence, These devices are calibrated regularly to assure the grade or quality of the output.
Discharging Conveyor System
The discharge conveyor functions to transport the weighted aggregates to the mixing compartment.
Cement Weigh Scale System
The cement weigh scale weighs the aggregate before transporting directly into the mixer. It can hold a small amount of cement transferred from the hopper or cement silo through the screw conveyor.
Water & Additive Weigh System
The water weigh scale receives water from the water pump. Its functions are dependent on the recipes set on the control panel. Also, It holds and weighs water based on the programmed functions before adding it to the mixer. Additive weigh scales are mounted on load cells to weigh additive materials before dispatching the blended water mixture into the mixer for effective manufacturing.
Cement Silo Equipped With A Screw Conveyor System
Cement silos are used to store enormous amounts of cement delivered by bulk trucks. It is frequently equipped with safety features. A screw conveyor of appropriate diameter and length is located at the bottom, allowing the adhesive to be transferred into the cement weigh hopper. Some small-capacity plants include a cement hopper with a large aperture to facilitate the addition of cement from bags. It comes with a screw conveyor for transferring cement to the weigh hopper.
The Main Mixer
The most important center of a concrete batch plant is the main mixer. It houses the compartment where all weighted materials are batched completely for a given period before being released into a transit mixer or a concrete pump. In a concrete mixing facility, three mixers are used: twin shaft mixers, planetary shaft mixers, and single shaft mixers.
The Twin Shaft Mixer is one of the key components of a concrete batching system. All ingredients are mixed using the twin shaft mixer. It helps to ensure that the combined elements are fully integrated with even distribution.
The most critical stage of producing concrete products is obtaining the appropriate homogeneity and workability of contemporary concrete mixture in the shortest time. Therefore, there is a need for a high-quality, reliable mixing plant is essential. Due to this, LUTON offers a state-of-the-art concrete plant with a Twin Shaft Concrete Mixer. We also offer a wide selection of high-performance concrete mixers, including twin shaft mixers, single shaft mixers, and planetary shaft mixers in varying sizes, guaranteeing that we met any substantial mixing demand. LUTON Twin Shaft concrete mixers are dependable and of the best quality, making LUTON equipment the preferred choice of many experts worldwide.
The air compressor helps to regulate all pneumatic activities of the mixer. These activities include the opening and closing of butterfly valves connected with weigh hoppers, the opening and shutting of cylinders that control the feeder gates, the opening and closing of the mixer gate, and more.
The control system governs the operation of the machine, which features a PLD panel for simplicity of use. In the equipment, you can also save and print concrete manufacturing recipes. The control system ensures that the components are measured quickly and precisely. With the increased demand for high-quality concrete products, the control systems processes and equipment are experiencing innovative designs and precision.
The Control Panel
The concrete mixing plant’s operation is managed via the control panel. Ingredients used for high-quality concrete products are measured quickly and accurately to manufacture high-quality concrete using the control panel. Interestingly, the latest batching plants can save and print concrete mix material formulas.
How Does a Concrete Mixing Plants Operate?
The material is fed into separate bins to begin the batching process. Aggregates weigh independently according to the concrete design, as specified on the control panel. It is then dispatched into the mixing unit once the aggregates have been weighed. Above the mixing unit, there are weigh hoppers for cement, water, and additives to convey the mixture to the mixing unit.
LUTON provides concrete manufacturing solutions with our concrete batching plant. With our expertise, we offer a concrete solution with high-end quality. In addition, we provide transit mixers, block building machines, self-loading mixers, cage welding machines, and a variety of other manufacturing equipment. Get in touch with us immediately to learn more about the concrete mixing plant.
Luton Offer You a Smart Concrete Mixing Plants
Making your plant smarter is an effective way to reduce the cost of concrete mixing plants. Allow us to make your concrete plant smarter right now!
- With the use of network-enabled equipment monitoring, minimizing batch plant downtime is now a reality. We offer a virtual service call where operators can share the batching equipment analysis with LUTON GROUP. As a result, troubleshooting and service solutions may be swiftly examined. In certain situations, prevented to avoid a regular service call to the project site.
- Key aspects of batch plant equipment may be monitored with any network-enabled device using wireless technology.
- Monitoring of your concrete batching equipment in real-time. Sensors in gearboxes and bearings may be programmed to connect with any Bluetooth-enabled device.
What Distinguishes LUTON Concrete Mixing Plants?
LUTON is a high-end and popular manufacturer that offers high-quality, well-known products worldwide. We focus on creating, producing, and servicing concrete mixing plants and offering integrated solutions enabling clients to build their own appropriate concrete mixing facilities. LUTON’s products include stationary concrete mixing plants, portable or mobile concrete batching plants, hopper concrete batch plants, belt concrete batching plants, wet concrete mix plants, dry concrete mix plants, among others. These types of concrete plants provide clients with convenient operation, minimal environmental contamination, precise product ratio, and many more, using manual, full-automatic control, and semi-automatic methods.
Customers have fully accepted LUTON’s state-of-the-art innovative and precise technological design evident in the concrete mixing plants. Work with us to enjoy long-lasting access to:
- Durable and long-lasting components
- High-quality materials, custom-made services
- high and accurate productivity
- Satisfactory after-sales maintenance
- Over 18000 plants were constructed and sold
- Over 20 years of industrial experience with pioneering design
All factors mentioned above have positioned the LUTON Group at the forefront of the concrete industry. Reliable parts of standardized construction adapt to a wide range of applications, whether in a small or big project. Contact us today to request a quote, and LUTON Group will exceed your expectations. For further information, please contact us.