The capacity of concrete batching plant refers to the equipment’s ability to produce concrete within a certain period of time, usually measured in cubic meters per hour. This indicator is crucial for ensuring efficient project operation and stable concrete quality, as it directly affects the progress, cost-effectiveness, and concrete quality of construction on site.
| Types | Models | Capacity (m3/h) |
| Belt Type | HZS60 – HZS240 | 60/90/120/180/240 |
| Skip-Hopper Type | HZS25 – HZS200 | 25/35/50/75/100/150/200 |
Wide Capacity Range From 25m3/h To 240m3/h
Multiple Types With Various Capacity For Your Different Construction Projects!
What Is The Capacity Range Of Concrete Batching Plant
At present, the capacity range of concrete batching plants on the market is broad. From 25m3/h to 240m3/h, some special stationary plants with 480m3/h, concrete plants are often divided into small, medium and large scale models.
- The capacity of small concrete batching plants are generally between 25-50m3/h, suitable for small construction projects and buildings, such as buildings, villas, small bridges, small roads, etc.
- The production capacity of medium-sized concrete mixing plants are usually between 60-90m3/h, suitable for medium-sized construction projects and buildings, such as highways, bridges, large factories, etc.
- The production capacity specifications of large concrete mixing plants are generally between 100-240m3/h, or even higher, suitable for large-scale construction projects and buildings, such as highways, large bridges, high-rise buildings, etc.
It should be noted that these production capacity ranges are only a general division, and the specific production capacity will also be affected by various factors such as equipment configuration, production process, raw material quality, and operation management. Therefore, when selecting a concrete batching plant, it is necessary to consider the specific engineering requirements and production conditions comprehensively.
In addition, with the continuous progress of technology and changes in market demand, the production capacity of concrete mixing plant is also constantly improving and optimizing. Some advanced mixing plants adopt intelligent and automated production methods, greatly improving production efficiency and product quality. Therefore, when choosing a concrete mixing palnt, it is also necessary to pay attention to its technical level and market reputation to ensure the purchase of products with high cost-effectiveness and stable performance.
The Capacity Range Of Different Types Of Concrete Batching Plant
Different types of concrete batching plants are with different capacity range.
Capacity Of Stationary Concrete Batching Plant
Most stationary concrete batching plants are belt type. The capacity of this type plants with efficient material delivery method, belt conveyor, is wide from 60~240m3/h, suitable for large-scale construction projects.
Also there are skip hoppers in some concrete batching plants. This is another raw material delivery method, hopper hoister. Due to the volume limits of the hoister hopper, the capacity of skip hopper type plant is smaller than the former, from 25~200m3/h.
| Type | HZS60 | HZS90 | HZS120 | HZS180 | HZS240 |
| Theoretical Production Capacity (m3/h) | 60 | 90 | 120 | 180 | 240 |
| Concrete Mixer Type | JS1000 | JS1500 | JS2000 | JS3000 | JS4000 |
| Aggregate Batching Machine | PLD1600 | PLD2400 | PLD3200 | PLD3600 | PLD4800 |
| Aggregate Size ( Pebble/Crushed Stone) | 80/60 mm | 80/60 mm | 80 mm | 150 mm | 150 mm |
| Aggregate Bin Volume (m3) | 2/3/4/*8.38 | 2/3/4*12 | 2/3/4*20 | 2/3/4*30 | 2/3/4*40 |
| Aggregate Conveyor Type | Belt Type | ||||
| Type | HZS25 | HZS35 | HZS50 | HZS75 | HZS100 | HZS150 | HZS200 |
| Theoretical Production Capacity (m3/h) | 25 | 35 | 50 | 75 | 100 | 150 | 200 |
| Concrete Mixer Type | JS500 | JS750 | JS1000 | JS1500 | JS2000 | JS3000 | JS4000 |
| Aggregate Batching Machine | PLD800 | PLD1200 | PLD1600 | PLD2400 | PLD3200 | PLD4800 | PLD6400 |
| Aggregate Size ( Pebble/Crushed Stone) | 80/60 mm | ||||||
| Aggregate Conveyor Type | Skip Hopper Type | ||||||
Capacity Of Mobile Concrete Batching Plant
Mobile concrete batching plant, compared with stationary concrete plant, is more flexible, portable and compact. Due to the small body, the production capacity of mobile plant is usually relatively smaller, suitable for non-large-scale construction projects.
Just like the stationary concrete batching plant, mobile batch plant has also 2 main types plants, which are according to the mixer types, horizontal twin-shaft mixer and rolling drum mixer.
| Type | YHZS25 | YHZS35 | YHZS40 | YHZS60 | YHZS75 |
| Theoretical Production Capacity (m3/h) | 25 | 35 | 40 | 50 | 75 |
| Concrete Mixer Type ( Twin-shaft Horizontal Mixer ) | JS500 | JS750 | JS750 | JS1000 | JS1500 |
| Aggregate Batching Type | Accumulated Weighing or Individual Weighing | ||||
| Aggregate Batching Machine | PLD800 | PLD1200 | PLD1200 | PLD1600 | PLD2400 |
| Aggregate Size ( Pebble/Crushed Stone) | 80/60 mm | ||||
| Aggregate Batcher Type | Belt Type | ||||
| Type | HZS25 | HZS35 | HZS40 | HZS60 | HZS75 |
| Theoretical Production Capacity (m3/h) | 25 | 35 | 40 | 60 | 75 |
| Concrete Mixer Type (Roller Mixer) | JZM500 | JZM750 | JZM750 | JZM1000 | JZM1500 |
| Aggregate Size ( Pebble/Crushed Stone) | 80/60 mm | ||||
What Are Theoretical Production And Actual Production
The theoretical ouput of a concrete mixing plant refers to the production efficiency calculated based on the theoretical “calculation conditions” of the concrete mixer. This is usually obtained by multiplying the theoretical discharge volume of the concrete mixer (in cubic meters) by 3600 seconds (i.e. the number of seconds per hour), and then dividing it by the theoretical prodution cycle (in seconds). However, this calculation did not take into account multiple factors in actual prodution.
Firstly, the calculation of the theoretical output did not take into account the actual raw material mix ratio, water dosage, and admixture dosage required for producing on cubic meter of concrete. These factors will directly affect the output of the mixer in actual production.
Secondly, the actual production cycle of the mixing plant may be greater than the theoretical production cycle, which is influenced by the management of the mixing plant and the scheduling of mixing trucks. Especiallly for manually operated concrete batching plants, the production cycle is closely related to the proficiency of employees.
In addition, the quality and configuration of equipment, as well as the experience and technical level of operators, are also important factors that affect actual production. Poor quality of equipment may lead to undesired production, while improper configuration or improper operation may also lead to a devcrease in production efficiency.
Therefore, although theoretical output provides a theoretical reference for production efficiency, the actual output of concrete mixing plants still needs to be comprehensively evaluated based on various factors such as equipment conditions, operational management, and actual operating environment. The actual production of concrete mixing plants is often lower than the theoretical production.
Why Is Capacity Of Concrete Batching Plant So Important
Paying attention to the production capacity of concrete mixing plants is of great significance for concrete production and related engineering, mainly due to the following reasons.
Meeting Engineering Requirements
The production capacity of concrete mixing plants directly detemines whether they can meet the concrete requirements of engineering projects. For large-scale construction projects or projects thant require continuous and high-strength concrete supply, it is necessary to choose a mixing plant with larger produciton capacity to ensure the smooth progress of the project.
Improving Production Efficiency
Concrete batching palnts with large production capacity usualy have more advanced equipment and technology, which cna produce more concrete in a short period of time, thereby improving production efficiency. This helps to shorten the engineering cycle, reduce labor costs, and improve the overall efficiency of the project.
Response To Unexpected Situations
In engineering projects, there may be sudden increases in concrete demand, such as engineering changes, accelerated construction progress, etc. Mixing plants with larger production capacity can better cope with these unexpected situations and avoid affecting project progress due to insufficient concrete supply.
Reducing Operating Costs
Although high capacity concrete mixing plants may have higher initial investment, in the long run, their efficient production capacity can help reduce the production cost per unit of concrete. In addition, through reasonable equipment configuration and operational management, production capacity can be further increased and operating costs can be further reduced.
Enhancing Enterprise Competitiveness
For concrete production enterprises, a mixing plant with larger production capacity means stronger market competitiveness. In fierce market competition, enterprises that can quickly and efficiently meet customer needs are often able to win more market share.
In summary, paying attention to the production capacity of concrete mixing plants is of great significance for ensuring the smooth progress of the project, improving production efficiency, responding to unexpected situations, reducing operating costs, and enhancing enterprise competitiveness. Therefore, when selecting a concrete mixing plant, it is necessary to fully consider its production capacity and related factors based on the actual needs of the engineering project.
What Determine The Capacity Of Concrete Batching Plant
The factors that determine the production capacity of a concrete mixing plant mainly include the following aspects.
Equipment Factors
- Mixing Plant Model
Different models of concrete mixing plants have different theoretical production capacities. For example, the theoretical output of HZS240 concrete mixing plant may differ compared to other models.
- Mixing Machine Performance
The design, material selection, and performance of the mixing machine directly affect the uniformity of concrete mixing and discharge speed, thereby affecting production capacity.
- Batching System
The stability and accuracy of the batching system have a significant impact on the quality and yield of concrete.
- Hydraulic System
As an auxiliary system of the mixing plant, the stability and reliability of the hydraulic system affect the discharge speed and mixing efficiency of the equipment.
Operator Factors
- Operational Skills
The skill level of the operator directly affects the production efficiency and product quality of the concrete mixing plant. Skilled operators can operate equipment more effectively, reduce failures and downtime, and thus increase production capacity.
- Operational Norms
Standardized operating procedures help reduce errors and losses in production, and improve production efficiency.
Raw Material Factors
- Raw Material Ratio
A reasonable raw material ratio can ensure the strength and service life of concrete, and also help improve the production capacity of the mixing plant.
- Raw Material Quality
The quality of raw materials directly affects the quality of concrete and the production efficiency of the mixing plant. The use of high-quality raw materials can reduce equipment wear and failure, and increase production capacity.
Logistics Factors
Sand and gravel transportation: The transportation distance and mode of sand and gravel will affect the timeliness and stability of its supply, thereby affecting the production efficiency of the mixing plant.
Product exit: The exit efficiency of concrete transport vehicles can also affect the operational efficiency of the entire mixing plant.
Market Factors
Concrete is a non storable product, and market demand determines production scale. The size of the sales market directly affects the production plan and capacity of the mixing plant.
In summary, the factors that determine the production capacity of concrete mixing plants are multifaceted, including equipment performance, operational level, raw material quality, logistics efficiency, and market demand. In actual operation, it is necessary to comprehensively consider these factors and develop reasonable production plans and strategies to optimize the production capacity and efficiency of the mixing plant.
How To Choose A Suitable Capacity For A Concrete Batching Plants
Choosing a suitable concrete mixing plant capacity requires comprehensive consideration based on the following aspects:
Firstly, we need to consider the scale and requirements of the construction project. Different engineering projects have different requirements for the quantity and quality of concrete. For large-scale construction projects or projects that require continuous and high-strength concrete supply, it is necessary to choose a mixing plant with larger production capacity to ensure the smooth progress of the project. For small-scale construction projects or situations with low demand for concrete, a mixing plant with moderate production capacity can be chosen to avoid overcapacity and waste.
Secondly, attention should be paid to the technical level and equipment performance of the mixing plant. Advanced mixing technology and equipment can improve production efficiency, ensure the quality and uniformity of concrete. Therefore, when selecting a mixing plant, factors such as its technical configuration, equipment model, and the performance of the mixing host should be considered to ensure that the selected mixing plant can meet the technical requirements of the project.
In addition, the production efficiency and operating costs of the mixing plant should also be considered. Although mixing plants with high production capacity can meet the demand for a large amount of concrete, they may also bring higher operating costs. Therefore, when choosing, it is necessary to comprehensively evaluate factors such as production efficiency, energy consumption, and maintenance costs of the mixing plant, and choose the mixing plant with the highest cost-effectiveness.
Finally, we also need to consider the after-sales service and technical support of the mixing plant. Good after-sales service and timely technical support can ensure that the mixing plant is maintained and repaired in a timely manner during use, ensuring the continuity and stability of production. Therefore, when choosing a mixing plant, attention should be paid to the manufacturer’s after-sales service system and technical support capabilities, and a reputable and reputable manufacturer should be selected.
In summary, selecting a suitable concrete mixing plant production capacity requires comprehensive consideration of multiple factors such as construction needs, technical level, production efficiency, operating costs, and after-sales service. By comprehensively evaluating these factors, a concrete mixing plant that meets engineering requirements and has good cost-effectiveness can be selected.
How To Improve The Actual Production Capacity Of Concrete Batching Plants
Improving the actual production capacity of concrete mixing plants can be approached from the following aspects.
Equipment Optimization And Updating
Firstly, it is possible to consider updating or optimizing the mixing equipment, and choose to use efficient, stable, and energy-saving mixing equipment, which can significantly improve the production efficiency of the concrete mixing plant. In addition, the introduction of automated control systems, such as PLC control systems, computer control systems, etc., can achieve automated control of concrete production, reduce manual intervention, and improve production efficiency.
Improving Transportation Efficiency
Users can choose large transportation vehicles to increase the speed of material transportation by increasing the frequency of transportation, thereby resulting in a corresponding increase in the actual output of the concrete mixing plant. At the same time, equipping a sufficient number of transportation vehicles based on the production capacity of the mixing plant and the distance, route, and road conditions for transporting finished products is also the key to improving transportation efficiency.
Optimizing The Production Process
Reasonably arranging the types and quantities of concrete, reducing production switching time, can improve production efficiency. At the same time, organizing equipment such as raw material storage, mixing, and loading in a reasonable manner to minimize the distance between each link and coordinate with the process steps can also improve production efficiency.
Improving Operational Skills
The skill level of operators has a significant impact on the production efficiency of concrete mixing plants. Therefore, it is necessary to strengthen the skill training of operators, improve their proficiency, shorten operation time, reduce errors, and improve production efficiency.
Introducing Technological Innovation
By adopting advanced mixing technologies such as low-speed mixing and high-speed mixing, the quality and uniformity of concrete can be significantly improved, mixing time can be shortened, and production efficiency can be improved.
Please note that improving the actual production capacity of concrete mixing plants requires comprehensive consideration of multiple aspects such as equipment, processes, personnel, and technology, and should be flexibly adjusted and optimized according to actual situations. At the same time, attention should also be paid to safety production and environmental protection, ensuring that while increasing production capacity, it does not harm the safety of workers and the sustainability of the environment.
Other Important Indicators Of Concrete Batching Plant
In addition to production capacity, other important performance parameters of concrete mixing plants also include the following aspects.
Mixing Effect
Mixing effect is one of the key indicators for evaluating the performance of mixing plants, which directly affects the quality of concrete. The effectiveness of mixing depends on factors such as the design of the mixing plant, mixing time, mixing speed, and mixing form. High quality mixing effect can ensure the uniformity, density, and strength of concrete, thereby improving the overall quality of the project.
Operational Stability
The operational stability of the mixing plant is crucial for ensuring the continuity and efficiency of construction. Stable operation can reduce equipment failures and downtime, avoiding project delays and cost increases caused by equipment issues. The stability of the mixing plant is closely related to the performance of the motor, the reliability of the transmission device, and the rationality of the overall design.
Ingredient Accuracy
Ingredient accuracy is an important factor in ensuring the quality of concrete. The mixing plant should be equipped with an accurate batching system that can accurately dispense various raw materials according to the preset ratio to ensure the stability of the composition and performance of the concrete. The accuracy and stability of the batching system directly affect the strength and durability of concrete.
Environmental Performance
With the increasing awareness of environmental protection, the environmental performance of mixing plants is also receiving more and more attention. The mixing plant generates pollutants such as noise, dust, and exhaust gas during the production process. Therefore, equipment that meets environmental standards should be selected, equipped with effective dust removal, noise reduction, and exhaust gas treatment systems to reduce the impact on the environment.
Energy Consumption And Efficiency
The energy consumption and efficiency of a mixing plant are also important indicators for evaluating its performance. An efficient mixing plant can reduce energy consumption and improve production efficiency while ensuring production quality. Choosing a mixing plant with energy-saving design, as well as properly configuring equipment and using efficient motors, can help reduce operating costs and improve economic benefits.
In summary, when selecting a concrete mixing plant, in addition to focusing on production capacity, it is also necessary to comprehensively consider multiple performance parameter indicators such as mixing effect, operational stability, ingredient accuracy, environmental performance, energy consumption and efficiency, to ensure that the selected mixing plant can meet engineering requirements and have good comprehensive performance.
