Concrete batching plant control system, as the center of the entire concrete batching plant system, plays a vital role in the production process.
It directs the orderly operation of the production process of the whole batching plant, controls the materials ratio and accuracy of material proportion, and monitors the real-time situation during production and operation.
In case of any abnormality, it must respond quickly and adjust the system in time in order to ensure the stable and reliable operation of the whole batching plant system, to produce various concrete construction materials with high proportioning accuracy that meet the set target requirements.
What are the components of concrete batching plant control system? How many types are there? How do they work? This article will take the control system of LUTON GROUP concrete batching plant as an example to bring you close contact with the central control system of concrete batching plant.
Full Automatic Control System of Concrete Batching Plant
LUTON fully automatic concrete batching plant control system is a centralized control system integrating production management and process control in one. It can automatically control the complete concrete producing processes of material storage, batching, conveying, mixing and discharging. The operation is simple, safe and reliable, with high production efficiency, accurate and stable product quality.
HZS75 Concrete Batching Plant Control System Of LUTON GROUP
LUTON Concrete Batching Plant Control System
- Integrate Operation and management in one, simple and convenient.
- Centralized control the batching system by the microcomputer.
- The operation data of concrete mixing plant can be saved for more than 10 years, which is convenient for setting management.
- Express the formula by numbers, convenient for user identification.
- Dozens of materials ratio settings, as many as you choose.
- Intelligent error analysis and automatic detection make the real-time working situation under control.
- In the case of automatic control, the manual operating system can still complete the control of the mixing station, such as batching, stirring, unloading and so on.
- The strong electric part of the system is self-contained and completely separated from the weak electric part, which improves the anti-interference ability of the weak current, and also greatly simplifies the strong electric part and makes the maintenance more convenient.
- Four-screen monitoring system make you monitor the operation of the equipment at any time.
- The control system is designed with high level buzzer and siren, which can alarm the running fault real-timely.
- The main hardware parts used in the control system are Schneider or Siemens products, featuring advanced performance, high reliability and beautiful appearance.
- The console is ergonomically designed for comfortable operation.
Fully And Semi Automatic Concrete Batching Plant Control System
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Batching Plant Types |
Fully Automatic |
Semi Automatic |
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Difference |
1.More upfront investment |
1.Less upfront investment |
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2.Fewer Operators are required. |
2.More Operators are required. |
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3.Easier Operation: Just press a button and all the procession is executed. sequentially without human intervention requirement. |
3.Multiple-Step Operation: Control the procession step by step by operators pressing different control buttons. Manual intervention is available for material ratio control, fault intervention and so on. |
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4.Suit to large or medium size projections and commercial concrete production |
4.Suit to industrial engineering projects and small-scale construction projects. |
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Common Points |
1.Overall Structures |
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2.Producing Capacity |
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3.Basic Configurations Both have seven main system, including Material Storage System, Conveying System, Weighing System, Mixing System, Control System, Dust Collecting System, Pneumatic System and so on. |
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4.Production Process Materials Feeding→ Batching → Conveying → Mixing → Discharging → Transporting |
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Components and Types of Concrete Batching Plant Control System
According to the degree of automation, concrete batching plant control system can be divided into two types: fully automatic control system and semi-automatic control system. It is also equipped with manual control to achieve flexible control and control requirements in different situations.