What Is Asphalt Batching Plant?

Continuous-asphalt-mixing-plant

What is asphalt batching plant? Asphalt batching plant refers to the whole large set of equipment used for manufacturing asphalt mixture. It mixes various aggregates (sand and stones), bond (high temperature liquid asphalt or residual oil) and mineral powder in proportion to form asphalt mixture.

Compared with continuous asphalt mixing plant, asphalt batching plant mixes materials batch by batch in the mixer instead of continuous yielding methods.

With higher precision of measurement, higher level of automation and higher quality of production, it is widely praised by investors.

What Is The Best Asphalt Batch Mix Plant?

What kind of asphalt concrete mixing plant is the most ideal equipment for road pavement constructions?
Simply say, the best asphalt batch mix plants often have the following characteristics: accurate asphalt products proportion, stable working performance, intelligent control system, long service life, low cost, as well as high efficiency, etc.

LUTON asphalt batching plants are this kind of equipment mentioned above.

LUTON GROUP with more than 20 years production experience, focuses on researching, designing and manufacturing all kinds of construction machinery, among which asphalt concrete mixing equipment is one of the best-selling series.

Small Asphalt Batch Plant

Small asphalt batch plant here refers to the plants with capacities lower than 80t/h.

Because of the small size, this kind of batch asphalt plant is light and flexible, especially suitable for small scale of asphalt pavement laying engineering.

portable asphalt plant price
Small Asphalt Batching Plant
  • Simple structure and light weight facilitate maintenance and transportation.
  • Small volume, less space occupation, flexibly suit to all kinds of small scale construction sites.
  • Crucial parts supported by international famous brands ensure stable performance and high precision.
  • Intelligent automatic control system equipped with human-computer interface ensure system control and operation easier and more efficient.
  • Fully enclosed mixing system and dust removal system with low loss, less pollution, dust recovery and reuse is energy-saving and environmental.
  • high wear-resistant alloy cast steel, with long service life.

Specifications of Small Asphalt Batch Plant

Mini stationary asphalt plant

Want your own small asphalt batch plant? Contact to us to get more details!

Stationary Asphalt Plant

LB Series asphalt plant is some kind of compact stationary batch asphalt mixing plant with twin shaft horizontal mixer. Fixed on a ground base with special requirement, this kind of plant with accurate weighing and advanced controlling provides high quality grade asphalt mixture products, widely used in constructions of national road and highway.

  • high-quality and stable production
  • Broad output capacity from 40t/h, 60t/h, 80t/h, 100t/h, 120t/h, 160t/h, 200t/h, 240t/h to 320t/h.
  • Compact modular design. Each unit of the whole equipment is relatively independent with mixer-centric. Easy maintenance and parts replacement.
  • Low emission friendly to environment.
  • Study and durable wear resistant structure ensure long service life.
  • Professional Siemens Operating System supports reliable automatic control.

Specifications of Stationary Asphalt Plant

Looking for any details on product models and specifications you want, please don’t hesitate to contact LUTON.

Portable Asphalt Batching Plant

LBQY Series mobile/portable wheeled batch asphalt mixing plant are available from 60t/h to 160t/h. With flexible mobility, portable asphalt plant can be easily transferred among construction sites at any time, is considered as the ideal partner of road maintenance and mountain road construction.

small asphalt batching plant
  • Easily transportable & assembling & disassembling. Saving time and cost of installation.
  • Landing legs with support bases to ensure adequate stability.
  • Low maintenance operation & energy consumption & emission
  • Multiple fuel burner
  • Fully automatic controls

Specifications of LBQY Series Portable Asphalt Batch Plant

ItemsLBQY-60LBQY-80
Plant Capacity (t/h)6080
Cold Aggregate Feeding System
Hopper Capacity (m3)4 x 4.54 x 6.5
Belt Capacity (t/h)80100
Drying System
Drying Drum Size( mm x mm )1500×60001500×6600
Drying Capacity (t/h)60-8080-100
Burner (oil) (kg/h)60-40060-600
Fuel Consumption (oil) (kg/t)6-76-7
Mixing Tower
Screen ( layers)44
Aggregate Weighing (kg)3×8003×1000
Bitumen Weighing (kg)3×803×100
Filler Weighing (kg)3×1003×100
Mixer Capacity (kg)8001000
Mixing Cycle (s)4545
Dust Collecting System
Bag House Filtering (m2)300380
Exhaust Fan Power (kw)3045
Asphalt Temperature(℃)140-180140-180
Finished Asphalt Silo (Optional) (ton)15 30
Total Power (kw)≈185≈270

For more models of LBQY Series Products, welcome to contact LUTON GROUP and you will find the ideal asphalt batching plant there.

Export Cases of LUTON Asphalt Batching Plant

FQA About Asphalt Batching Plant

How to Find Asphalt Batch Plant Near Me

Nowadays, various asphalt batch plants emerge in construction equipment market. “How to find a perfect asphalt batch plant near me?” That is a question customers ask frequently.

The most popular method is to get the answer online. Type the phrase “asphalt batch plant near me” into search box on a computer or a mobile phone, and you’ll get many relevant information. Maybe, your ideal
plant is among them.

Also, you can ask friends who have purchasing experience of asphalt plant for information. Usually, their suggestions from their experience is much more valuable.

Certainly, it’s good if you find asphalt batch plant around.

First, it will save much cost of shipping and transportation.

Second, it facilitate maintenance and save much more time on repairing and replacing equipment.

Third, it makes the communication between customers and service consultants more easily and smoothly.

For all above mentioned and no referred, LUTON GROUP has founded multiple subsections around the world aiming to provide with more considerate service to every user.

Contact Us for more details about LUTON Group.

Who Are the Top Asphalt Batch Mix Plant Manufacturers

By far, there are lots of asphalt batch mix plant manufacturers active in asphalt hot mix equipment production industry.

With their advanced design concepts, unique product styles, high quality products, high efficient service and long production experience, they have designed and manufactured a batch of popular asphalt station products, which are praised by investors and buyers.

Recommended and introduced here are the top 10 asphalt mixing station manufacturers in the world. Hope the perfect one you’re looking for is among the below.

LUTON GROUP CO., LTD., a professional manufacturer and supplier of world-class quality construction products and solutions, is a joint-stock company with 22 years of export experience. Established in 1999, LUTON Group has grown up to be a responsible and proven company, exerting to build a long-term and sustainable innovative development mechanism, and committing to maintaining reliable and high-performance products and exceptional customer services.

Ammann Group Holding AG is a Swiss mechanical engineering company specialised on machines for the building industry and road construction.

The company is a family business founded in 1869 by Jakob Ammann, who developed an internal-combustion powered Road roller in 1911. 

Apollo has been a market leader for asphalt mixing plants and asphalt pavers in India for more than 30 years. A total of 500+ employees at three plants in the Gujarat province produce plant and machinery for Apollo’s main market India and other emerging markets. Additionally, Apollo also has a broad network of sales and service points throughout India.

ASTEC was founded in 1972 with the vision to apply creative thinking and state-of-the-art technology to traditionally low-tech industries, bolstered by a corporate culture renowned for putting customer service first. Based in Chattanooga, the market-leading brands have become a global leader in the manufacture of equipment from Rock to Road.

MARINI, established in Alfonsine in 1899, is another world leader in the production of asphalt plants.
Started with the production of bicycles, motor bikes and 2 stroke diesel engines, later on, Marini began the production of asphalt plants, road building machinery machinery and road maintenance equipment when the road building sector was in great expansion.

In 1973 MARINI S.p.A. was constituted and in 1988 the majority of shares was acquired by FAYAT Holding.

Simply say, ALMIX means “all mixes”. Founded in the Fort Wayne, Indiana area, ALMIX has been serving the asphalt industry around the world for more than 60 years. Their products covers both drum and batch-type asphalt mixing plants and auxiliary equipment.

Linnhoff was established in Germany in 1919. As one of the oldest names in industry, it is also a leading manufacturer of asphalt plants and asphalt premix plants. Over the last century, praise of the quality and reliability of Linnhoff hot mix asphalt plants has widely spread around the world.

Since 1911, With over 100 years experience, Parker Plant has established itself as the reliable solution for quarrying, construction, road infrastructure and recycling projects throughout the world. Parker Plant has been at the forefront of asphalt plant design and manufacture with thousands of plants sold and installed worldwide. From towable patching plants through to high-level static installations, Parker Plant’s range of batch and drum mix asphalt plants can meet any production requirements.

Nilang Asphalt Road Equipments Pvt.Ltd. was founded to serve road construction industry in India. With more than 26 years of industry experience, the company is having a range of Road construction equipments presently like Asphalt Drum Mix plant, Asphalt Batch Mix plant, Wet Mix Macadam plant, Asphalt Re-cycling equipment (RAP), Bitumen Sprayer, Fuel Tanks, Special purpose tanks etc. Moreover, the company is aiming to equipped & develop more equipment as required.

Founded in1979, SPECO was listed on the KOSDAQ market in 1997.
Since its foundation, SPECO has been manufacturing, producing, and exporting various products, including asphalt plants. SPECO also exports products to major overseas construction companies as well as domestic road construction sites in order to participate in infrastructure projects around the world and to contribute to the development of global road construction.

What Are The Main Components of Batch Asphalt Plant

As the picture shows, batch asphalt plant consists of multiple function components. Following the working process, they will be briefly introduced as below.

hot mix plant

Cold Feed Unit >>

This functional unit is mainly used to collect cold aggregate as particle size and types. Including cold aggregate bins and cold aggregate batching machine.

Usually, asphalt paving construction requires 3 kinds of stone, so the standard configuration is 4 bins. The number of the aggregate bins is depended on the rated output capacity of the asphalt plant as following table:

Rated Produce Capacity(T/h)Number of bins
≤1204
150-1605
160-2405
240-4006
≥4007

The size and number of aggregate bin can be customized, which will affect the specifications of the two belt conveying machine, and the feeder specifications of the cold hopper feeding port ( belt width, motor reducer power size, etc.)

The filter sieve can screen out the large aggregate.

The aggregate batching machine with weighing system is installed under each bin.

Belt Conveyor >>

The two machines are both composed of motors, reducer rollers, roller tensioning machines, etc.
By them, cold aggregate is conveyed to the dryer drum.

Belt conveyor includes cold aggregate flat belt machine and tilted belt machine.

flat belt machine
Flat Belt Machine Under The Feeding Machine
tilted belt machine of LUTON asphalt plant
Tilted Belt Machine

Drying And Heating System >>

The drying cylinder consists of motor, reducer, feeding box, unloading box and so on. The drying drum is continuous drum type with stirring blade device.

It is consisted of two parts: drying cylinder (drying) and burner (heating).

There are two types of heating method: down-flow heating and counter-flow heating.

The size of the drying cylinder is related to the standard asphalt station configuration, but also can be customized.

For the work efficiency of the asphalt mixing station, it is suggested that customers choose plants according to the standard configuration.

The burner system can be divided into fuel-oil type, coal type and gas type. The three types vary in price, depending on the availability of locally sourced fuel.

drying drum
Drying Drum
Drying Drum and Fuel Burner at work
Drying Drum and Fuel Burner at work
fuel burner in asphalt batching plant
fuel burner in asphalt batching plant

Fuel tanks can be shared with thermal oil furnaces or used independently.

It usually consumes 7 kg of fuel oil, 8 cubic meters of natural gas and 12-15 kg of coal to produce 1 ton of asphalt mixture.

In addition to the three types of burners mentioned above, there is also an burner that can be more flexibly adapted to the field fuel situation of both oil and gas.

The First Dust Collection >>

The first dust collection system is based on the heating and drying system. Generally, gravity collection method is adopted here.

Bucket Elevator >>

The dried aggregate is sent to the next process by the bucket elevator.

Hopper and plate chain
Hopper And Plate Chain
Appearance of hot material hoist
Hot Material Hoist
Lower interior view of bucket elevator
Lower Interior View

Hot aggregate lifting system is mainly composed of motor, check mechanism, temperature sensor, tensioner, tensioner lead screw, lifting hopper and plate chain.

According to the output of the whole machine, the 40T/h mixer is equipped with 40T hoist.

Mixing Floor System >>

Mixing floor system is mainly composed of vibrating screen system, thermal silo, metering system, mixing system and so on.

1. Vibrating Screen System

The hot aggregate is transported to the top of the mixing building by the elevator, and enters the vibrating screen process, which is the first process of aggregate into the whole mixing building. Vibrating screen system is mainly composed of vibration motor, screen and machine shell. The mesh aperture size can be selected by the customer.

Vibration motor is divided into two types: single shaft and double shaft.

screening mash
Vibrating Screen
Vibrating Screen System

2. Hot bin hoppers

After screening, the aggregate is stored in different hoppers of the hot bin. The hot bin is equipped with material position display, which can detect the amount of material. The cylinder doors are automatically controlled by an electrical control system to match the precise ratio of ingredients. The capacity of hot bin can be customized. And a layer of hot bin can be added if the capacity is large.

3. Weighing system

The measurement system is the key link to complete the accurate mixing. In general, the measurement accuracy of domestic equipment is ±1% (stone) and ±0.5% (asphalt and powder).

While the aggregate is loaded into the measurement system, powder and asphalt goes into their own measurement system separately. Aggregate measurement, powder measurement and asphalt measurement are all static measurement.

Powder metering includes the weight of new powder and dust removal system recovered powder. The proportion of recycled powder shall not exceed 20% of the whole powder composition.

About the mix ratio, the proportion of asphalt and powder is basically unchanged. The proportion of same particle size stone is different according to the asphalt pavement construction specifications and construction mix ratio to determine the proportion of each component.

4. Mixing system

Interior of asphalt mixing cylinder of asphalt batching plant
Exterior of Asphalt Mixing cylinder
Interior of asphalt mixing cylinder
Interior of asphalt mixing cylinder

Mixing system is mainly composed of mixing cylinder, mixing host system, cylinder door automatic control system, asphalt spraying device and so on. There are two forms of asphalt spraying, self-weight and pressure spraying.

Note that once the system is selected, the speed of the mixer is not adjustable.

5. Dust removal system

Dust removal system leads dust by induced draft fan, and dust will be collected and sent to the dust recovery system, by which dust can be reused as powder.

There are many dust removal methods, bag dust removal, water dust removal, volute dust removal, cyclone dust removal, gravity dust removal, etc.

bag house dust catcher
Bag House Dust Catcher
water dust remover
Water Dust Remover

Powder Supplying System >>

Powder supply system is composed of powder silo body, arch breaking device, screw conveyor and so on.

powder screw conveyor
Powder Screw Conveyor
filler silo of asphalt batching plant
Filler Silo

Bitumen Supplying System >>

The main principle of the asphalt heating system is to heat the heat conduction oil through the burner of the heat conduction oil furnace, and transfer the heat to the asphalt in the asphalt tank through the heat conduction oil pipeline in the middle of the asphalt tank, so as to achieve the final purpose of heating the asphalt.

The burner of thermal oil furnace is divided into three kinds: oil, gas and coal. Asphalt tank is divided into vertical and horizontal kinds. In order to transport thermal oil to each part of the oil pipeline, circulating pumping system is adopted to keep the thermal oil circulating in the pipeline. The circulating pumping system is controlled by a special electrical control system. The fuel is stored in fuel tanks.

Electrical Control System >>

Control system is the center of the whole asphalt mixing station, all the actions are completed by the computer controller through the pre-designed program, automatic control.

How Does Asphalt Batching Plant Work?

All kinds of aggregates after transporting, drying, heating, screening, measuring are fed into the agitator.
Another kind of raw material, mineral powder, after measurement, is also sent into the agitator, through the screw conveyor.

The third kind of raw material asphalt is heated into liquid and kept at 180-220℃. After accurate measurement, it is also pumped into the agitator.

Agitator uniformly mixes all kinds of raw materials to ensure fully contact fusion and finally form the asphalt concrete mixture.

working process of asphalt batching plant