HZS60 belt type concrete batching plant in Russia is a great export case of LUTON GROUP! Our product has earned the trust of Russian customers!
HZS60 belt type concrete batching plants are widely used in Russia for Medium-scale concrete production, where stable output and continuous operation are essential. In this project, a local contractor upgraded from a hopper-fed system to a belt conveyor-based HZS60 batching plant to meet increasing demand and improv production efficiency, especially under cold climate conditions.
This case highlights how a properly configured HZS60 belt type concrete batching plant delivers consistent concrete quality, smoother aggregate feeding, and reliable performance for industrial and commercial construction project in Russia.
| Model | HZS60 |
| Productivity | 60 m³/h |
| Mixer | JS1000 |
| Discharge Height | 4.1m |
| Cycle Period | 60s |
| Aggregate Size | 80/100 mm |
| Aggregate Weighing Accuracy | ±2% |
| Liquid Measuring Accuracy | ±1% |
Project Background
The project is located in the Central Federal District of Russia, where construction activities require a reliable and uninterrupted concrete supply throughout the year. The client is a local medium-sized contractor responsible for supplying ready-mixed concrete to industrial buildings and commercial construction sites.
As project volume increased, the client’s existing hopper-type batching plant was no longer sufficient. Production interruptions, limited hourly output, and higher labor involvement made it difficult to maintain stable supply, particularly during low-temperature operation. To support ongoing and upcoming projects, the client required a batching plant with higher feeding efficiency, improved automation, and stable perormance in cold climates.
After evaluating daily concrete demand and investment efficiency, the client selected a HZS60 belt type concrete batching plant. With a target production capacity of approximately 300-400 cubic meters per day, this configuration provided the right balance between output, operational stability, and cost control, making it well suited for medium-scale projects under Russian working conditions.
Why the HZS60 Belt Type Concrete Batching Plant Fits This Project
For this Russian project, the key requirement was not maximum capacity, but stable and continuous concrete production that could adapt to changing workloads and cold-weather conditions. The HZS60 belt type concrete batching plant offered an ideal balance between output, efficiency, and investment cost.
Compared with hopper-fed systems, the belt conveyor feeding design enables continous aggregate supply, reducing waiting time between batches and minimizing production interruptions. This advantage is especially important for medium-scale projects where multiple construction sites are supplied simultaneously.
The HZS60 configuration also provides a higher level of automation, allowing the client to reduce labor dependency while maintaining consistent concrete quality. In low-temperature environments, smoother aggregate feeding and stable operation help prevent common winter issues such as material blockage and output fluctuation.
With an effective production capacity of approximately 300-400 m³ pre day, the HZS60 belt type batching plant fully meets the project’s demand without unnecessary overcapacity. This makes it a practical and cost-effective solution for contractor seeking reliable performance under typical Russian working conditions.
HZS60 Belt Type Concrete Batching Plant Configuration & Key Features
The HZS60 belt type concrete batching plant supplied for this Russian project was carefully configured to ensure high efficiency, stable operation, and reliable concrete quality. Key components and features include:
Belt Conveyor Aggregate Feeding
The belt conveyor system allows continous feeding of sand, gravel, and other aggregates, reducing batch waiting time and ensuring a smooth, uniterrupted production flow. This design is particularly advantageous for cold-weather operation, as it minimizes the risk of material blockages common in hopper-fed systems.
JS1000 Twin-shaft Concrete Mixer
Equipped with a JS1000 twin-shaft mixer, the HZS60 ensures thorough mixing for consistent concrete quality. Its high mixing efficiency is ideal for medium-capacity projects, maintaining uniformity across all batches.
Advanced Control System
The plant features a PLC-based control system that automates batching, weighing, and mixing processes. Operators can monitor real-time production data, adjust mix ratios, and ensure accurate output with minimal human intervention, reducing labor costs and operational errors.
Winter Operation Adaptations
To cope with Russia’s low temperatures, the HZS60 was equipped with:
- Aggregate and water heating options
- Insulated storage bins
- Sensors for monitoring material temperature
These measures allow the plant to operate reliably even in sub-zero conditions, maintaining both output and concrete quality.
Modular Design for Easy Installation
The HZS60’s modular design enables quick on-site assembly and easy relocation if necessary. Components are compact enough for transport but engineered to withstand long-term industrial use, providing a cost-effective, flexible solution for contractors.
Installation & Winter Operation Performance
The HZS60 belt type concrete batching plant was delivered and installed on-site in the Central Federal District of Russia without any major issues. Thanks to its modular design, the installation process was efficient, allowing the plant to become operational in a short period of time, even under cold weather conditions.
On-site Installation
Compact modular components allowed all major parts to fit into standard shipping containers, simplifying transportation.
Site preparation included leveling the ground and ensuring proper support for the plants structure.
Assembly and commissioning were complete within a few days with the support of the manufacturer’s technical team, ensuring all systems – mixer, belt conveyors, and control panels – were fully operational before production began.
Winter Operation Performance
The HZS60 maintained continuous operation during sub-zero temperatures, thanks to pre-installed aggregate and water heating systems.
Insulated storage bins prevented freezing and ensured smooth aggregate flow.
The advanced PLC control system monitored material temperatures and adjusted heating automatically, maintaining consistent concrete quality throughout the winter months.
Results
Stable output of 300-400 m³/day was achieved, meeting all project requirements.
High concrete consistency and reduced manual intervention minimized operational errors.
The client reported significant improvements in efficiency and reliability compared with their previous hopper-fed plant.
This successful installation demonstrates that the HZS60 belt type concrete batching plant is not only capable of handling medium-scale projects but also reliable in harsh climatic conditions, providing contractors with a dependable and cost-effective solution.
This project demonstrates how a HZS60 belt type concrete batching plant can effectively support medium-scale concrete production in Russia, even under challenging cold-weather conditions. By upgrading from a hopper-fed system to a belt conveyor configuration, the client achieved more stable output, higher efficiency, and improved concrete quality, while keeping investment and operating costs under control.
With a practical production capacity of 300-400 m³ per day, reliable winter operation, and a high level of automation, the HZS60 proved to be a well-balanced solution for contractors managing multiple projects simultaneously. Its performance in this case highlights the advantages of choosing the right plant configuration, rather than simply pursuing higher capacity.
For contractors planning similar projects in Russia or other cold-climate regions, a properly configured HZS60 belt type concrete batching plant offers a dependable and cost-effective concrete production solution.
If you are evaluating batching plant options for your project, our team can provide configuration advice and customized solutions based on your specific requirements.
FAQs of HZS60 Belt Type Concrete Batching Plant In Russia
Is the HZS60 belt type concrete batching plant suitable for cold climate like Russia?
Yes. The HZS60 belt type concrete batching plant can be equipped with aggregate and water heating systems, insulated storage units, and temperature monitoring sensors, making it suitable for operation, in cold climates. With proper configuration, the plant can maintain stable production and consistent concrete quality during winter conditions in Russia.
What is the actual production capacity of an HZS60 batching plant in real projects?
Although the theoretical capacity of an HZS60 batching plant is 60m³ per hour, the actual daily output in real projects typically ranges from 300 to 400 m³, depending on working hours, mix design, and site conditions. This capacity is ideal for medium-scale construction projects.
What are the advantages of a belt type batching plant compared with a hopper type plant?
A belt type concrete batching plant offers continuous aggregate feeding, smoother material flow, and higher production stability. Compared with hopper-fed system, belt type plants reduce waiting time between batches, improve efficiency, and perform more reliably in cold-weather environments where material blockage can be an issue.
Is the HZS60 batching plant suitable for supplying multiple construction sites?
Yes. Thanks to its stable output and continuous feeding system, the HZS60 belt type batching plant is well suitable for supplying multiple construction sites simultaneously, especially when consistent concrete quality and uninterrupted production are required.
How long does installation and commissioning usually take?
Due to its modular design, the HZS60 batching plant can typically be installed and commissioned within a few days, provided that the site is properly prepared. Remote or on-site technical support can be arranged to ensure smooth installation and start-up.
Can the HZS60 concrete batching plant be customized for specific project requirements?
Yes. The HZS60 batching plant can be customized based on local climate conditions, required output, automation level, and available site space. Optional configurations include winter operation packages, different mixer types, and control system upgrades.
What types of projects are best suited for an HZS60 batching plant?
The HZS60 belt type concrete batching plant is ideal for industrial buildings, commercial construction, infrastructure projects, and medium-scale ready-mix concrete production, especially in regions requiring reliable and stable operation.
If you are planning a concrete batching plant for your project, feel free to contact us for technical advice and configuration support.
