Mobile concrete batching plant in Benin, YHZS60 of LUTON GROUP was successfully installed this May, under the direction of the engineer onsite. This belt type concrete batching plant was especially erected for a medium-scale livestock farming infrastructure construction project and a port building project, which also will be used for many other concrete construction areas in the future.
JS1000 Twin-shaft Mixer – Thorough Mixing
Precise Measuring – Good Product Quality
Portable Structure – Easy To Transportation
Automatic Control – Reliable System
| Model | YHZS60 Mobile Concrete Batching Plant |
| Rated Productivity | 60m3/h |
| Main Mixer | JS1000 |
| Power Of Main Mixer | 37KW |
| Max. Aggregate Diameter | 80mm |
| Discharge Cylinder | Pneumatic Discharge |
| Power Supply | 3 Phase 380V/50Hz (customizable) |
| Batching Unit | 2*6m3 |
| Measuring Scope & Accuracy Of Aggregate | 1000Kg Ā±2% |
| Measuring Scope & Accuracy Of Cement | 500Kg Ā±1% |
| Measuring Scope & Accuracy Of Water | 200Kg Ā±1% |
| Discharging Height | 3.8 m |
| Control Mode | Full Automatic Computer Control |
| Screw Conveyor | Ļ219mm*8M*11kw |
| Cement Silo | 100T |
Project Background And Customer Requirements
This medium-sized livestock farm infrastructure project is part of the Benin Ruminant Population Settlement Program. The main task is to build new facilities such as water wells, reservoirs, drinking stations, warehouses, pastures, and animal vaccination points in 18 pastoral camps in the Atlantic Province.
The contract period is 10 months. The project location is near the pastoral camps in the Atlantic Province of Benin, in the coastal plain area. The annual temperature here ranges from 20 to 34 degree Celsius, with the highest temperature reaching 42 degrees Celsius. It is a tropical rainforest climate with high temperatures and abundant rainfall.
The Core Requirements Of The Project
- Environmental Adaptibility
The equipment should be capable of adapting to the working environment in the Atlantic Province, including high temperatures (an average of 32ā per year), high humidity ( above 85%), and salt spray corrosion.
- Capacity Requirements and Product Quality
The average daily pouring volume shall be no less than 400m3, and the proportion of C40 and C50 high-strength concrete shall be 60%.
- Installation and Commissioning
The mobile concrete batching plant needs to complete transportation, installation and put into production within 45 days. The equipment installation must be completed under the on-site guidance of the engineer from LUTON GROUP.
Technical Solution Of LUTON Mobile Concrete Batching Plant In Benin
Based on the geographical location and climate characteristics of this area, LUTON GROUP customized this set of YHZS60 mobile concrete batching plant in Benin for the customer in response to their specific requirements for concrete production and transportation, etc.
Compact And Simple Structure Design – Convenient and Easy
It is featured as a compact structure design, convenient and easy to install. The core components such as the main mixing plant, batching system and control room are integrated into one. On-site installation and commissioning can be completed in just 20 days.
It is equipped with a 100t cement silo and a screw conveyor to achieve fully enclosed storage of powder materials and reduce dust pollution.
Core System Upgraded – Smooth and Continuous
The mixing host is equipped with the JS1000 double horizontal shaft mixer, with a nominal capacity of 1m3. The mixing time is less than 45s. And the compatibility of aggregate particle size has been improved to 80mm.
- Batching System
The double aggregate silos are equipped with cumulative weighing hoppers, with a weighing accuracy of Ā±2%. It supports both coarse and fine weighing modes, and the batching efficiency is increased by 30%.
- Control System
Control system is designed with āSchneider PLC + Lenovo industrial computer + 19″ displayer ” , supporting formula storage (100 groups, printable), automatci drop compensiation and remote fault diagnosis. Data can be saved for more than 15 years.
Enhanced Design For Environmental Adaptability
The protection level of the electrical system has been upgraded to IP67. Key components adopt brands such as Schneider and ABB, and it can withstand high temperatures up to 55ā.
The dust removal system of the cement silo is equipped with a pulse reverse-blowing bag dust collector, with an emission concentration of ā¤15mg/mĀ³, which complies with the EU EN 481 standard.
Anti-corrosion treatment: Three layers of epoxy zinc-rich primer and polyurethane topcoat are sprayed on the surface of the steel structure, and the salt spray test has passed the 2000-hour certification.
Performance Of Mobile Concrete Batching Plant In Benin
At present, this YHZS60 mobile concrete batching plant in Benin has been installed and passed the acceptance inspection and trial operation. It is about to be put into formal production, expected a daily output of 420m2 per day. It is more efficient than the local traditional batching plant by 40%.
