What Is a Mini Concrete Batching Plant?
The Mini concrete batching plant is also known as a ‘Small’ concrete batching plant and is one of the many different types of concrete batching plant models. The structure and configuration of the Mini/Small concrete batching plant are simple, but it produces high-quality concrete with a capacity usually less than 60 m³/hour.
As with other types of concrete batching plants, the Mini/Small concrete batching plant also features a combination of various functions such as material feeding, weighing, batching, mixing, conveying/transferring, and electronic control system.
The mini concrete batching plant is not a specific batching plant model but is listed here in response to requests from customers who want to reduce investment costs. There are some construction projects, which only need a small amount of high-quality concrete per hour for which the Mini concrete mixing plant is adequate.
Small concrete batching plants not only help new businesses to gain a foothold in the early stages of a business but also are cost-effective for larger businesses that want to take on smaller jobs.
When it comes to making a purchase decision, the Luton Concrete Batching Plants offers many reasons to choose from their wide range of batching plants.
Luton’s Product
Luton’s mini concrete plant includes different types that can be selected according to project type, location, and production capacity requirement, such as:
- Small Stationary concrete batching plants
- Mini mobile concrete batching plants
- Compact concrete batching plants
- On-site concrete batching plants
To know the most suitable small concrete batch plant for your specific need, please do not hesitate to contact us.
Related: Small Concrete Batch Plants
Cost of Small Concrete Batching Plant in China
Mini/Small concrete batching plant is very popular with customers due to its compact size and user-friendly interface. The price of a Mini concrete batching plant is influenced by many factors including production capacities (25 to 60 m3/h), based on which its price ranges between $25,000 to $100,000.
We at the Luton Group can provide you with the best and most competitive price in the market. You are welcome to leave any queries you may have about the Mini/Small concrete batching plant, and we will get back to you within 24 hours.
Factors influencing the cost of a Mini concrete batching plant
In China, the cost of a Mini Concrete Batching Plant depends on various factors such as – type of concrete batching plant, location, logistics, and the type of ingredients used such as fly ash or cement, gravel, or hard rocks.
If you are looking for a low-cost, best quality, highly reliable concrete batching plant manufacturer in China, contact us at the Luton Group for the best quotes.
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Type (35 m3/h) |
Price Range |
Suitable For |
Advantages |
|
Mini stationary concrete batching plant |
$25,000 to $45,000 |
|
|
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Mini mobile concrete batching plant |
$30,000 to $50,000 |
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Just considering the cost of a concrete mixer batching plant as the final price is inadequate. To make the necessary cost calculations and to avoid unnecessary cost, call us at LUTON and we will help you in making the right cost calculation. This will include costs such as freight cost, insurance and installation cost, water and electricity cost, labor cost, and maintenance cost.
Also Read: Mini Mobile Concrete Batching Plant
The Best Mini or Small Concrete Batching Plant Manufacturers Around the World
Atlas Industries
Atlas Industries is a leading manufacturer of civil and road construction equipment located in India, Asia. It is a company engaged in the design, development, manufacturing, marketing, and servicing of a complete line of
- Asphalt Batching Plants
- Wet Mix Plants
- Portable and Stationary Concrete Plant
- Bitumen Pressure Distributors/ Bitumen Sprayer
- Road Sweeping Equipment
Camelway
Henan Camelway Machinery Manufacture Co., Ltd., was established in the year 1983. With over 35 years of experience, the company focuses on providing the best construction machines with excellent product quality and after-sales service. Its products include:
- Continuous Mixing Plant
- Stationary/ Mobile Batching Plants
- Aggregate Machines
- Block Making Machines
- Asphalt Mixing Plants
- Stationary/ Mobile Crushing Plants
JEL Concrete Plants
JEL was established in 2013 by a group of concrete plant engineering and manufacturing professionals. It is a manufacturer of a variety of concrete plants in Milwaukee, Wisconsin, USA. Their products include:
- Readymix concrete batching plants
- Precast concrete batching plants
Luton Group
The Luton Group machinery, with over 20 years of experience is among the leading manufacturers of concrete batching plants in China. The machines are designed for high productivity and performance at a low cost of operation and maintenance.
Luton offers a wide range of Readymix concrete batching plants along with high-quality concrete mixers.
Based on customer specific request, the mobile, compact and stationary RMC plants can be specially configured as solutions for different kinds of concrete types such as Roller Compacted Concrete, Road Concrete, Extra Heavy Concrete, Fiber Reinforced Concrete, etc.
The single shaft, twin shaft, and planetary concrete mixers add flexibility to the manufacturing process and cover a wide range of customer needs.
XCMG Group
Xuzhou Construction Machinery Group Co., Ltd. (XCMG Group) was founded in 1943 and engages in researching and manufacturing various construction machinery including:
- Hoisting machinery
- Mining machinery
- Excavators
- Loaders
- Road machinery
- Concrete machinery
MEKA
MEKA has been a concrete machinery supplier for over 30 years since its founding in 1987. It manufactures different types of concrete plants, road concrete solutions, ready concrete batching plants, and precast applications with recycling systems and fiber dosing equipment.
Types of mini concrete batching plants
Mini stationary/mobile concrete batching plant
The Mini concrete batch plant for sale is perfect for new businesses and small construction projects. For them, a capacity ranging between 25 m3/h to 60 m3/h is adequate. The mini concrete plant includes thestationary type and mobile type of batching plants.
Stationary Type: The HZS series is a stationary type of Mini concrete batching plant with the following models for sale: HZS25, HZS 35, HZS50, HZS60.
A stationary Mini concrete batching plant can produce concrete continuously and has features such as excellent performance, long service life, and stable productivity.
Mobile Type: The YHZS series is a mobile type of Small concrete batching plant with the following models for sale: YHZS25, YHZS35, YHZS50, YHZS60.
A mobile Mini concrete batching plant is ideal for businesses dealing with many different small-scale construction projects requiring frequent relocation to other sites.
Related: HZS25
|
Mode |
LT-25 Stationary Concrete Batching Plant |
|
Capacity(m3/h) |
25 m3/h |
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Concrete mixer model |
JS500 |
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Mixing power (KW) |
18.5 KW |
|
Output per batch of mixer (m3) |
0.5 m3 |
|
Max. Aggregate Size |
≤60/80 |
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Aggregate bin (m3) |
2×8 m3 |
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Walking speed (km/h) |
20 km/h |
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Discharge height(m) |
3.8 m |
|
Total power (KW) |
40 KW |
Features of Mini mobile concrete batching plant
The Mini mobile concrete batching plant with capacities ranging from 25 m³/h to 60 m³/h, provided by the Luton Group has the following features:
- Due to their compact size, they are ideal for small-scale construction projects
- Since the Mini batching plants occupy less space on the construction site, they can easily adapt in different locations, even narrow spaces
- It can be easily moved on a trailer from one site to another and is convenient for assembly and disassembly
- It has a short production cycle and high working efficiency
- The Mini concrete batching plant adopts an automatic electronic control system allowing for accurate and convenient monitoring of the entire production process
Truck-mounted mini concrete batching plant
We call the Mini concrete batching plants with a capacity of less than 60 m3/h are called truck-mounted Mini concrete batching plants.
The truck-mounted mini concrete batching plant is named as such as it integrates the batching system, weighing system, main batching machine, storage, discharge, and automatic control system in a single trailer unit through clever design, allowing the movement of the entire plant by truck.
Truck-mounted concrete batching plant features
The truck-mounted Mini concrete batching plant has a capacity ranging between 25 to 60 m3/h. It is a highly integrated concrete batching plant with features such as:
- It is foundation-free
- It has a compact design for quick installation and disassembly
- It has a small environmental footprint
- Easy transfer from one place to another
- It has low energy consumption
- It is fully functional and easy to operate
On-site concrete batching plant
The on-site concrete batching plant by Luton Group makes it possible to produce concrete economically even for small projects requiring small quantities of concrete.
It is considered a small concrete batching plant because it can be commissioned within an hour and can quickly start producing concrete wherever required.
Concrete can be ordered for your construction projects in many ways but ultimately it depends on your budget and convenience. On-site concrete batching plants are commonly used where the concrete quantity required is high and you have multiple sites to meet demands from.
Since the mobile batching plants are so easy and quick to set up, it gives you a competitive edge and also saves your money while making more profit.
The best mobile batching plant for your particular project and business needs will depend on the quantity of concrete you wish to produce.
To know the best batching plant suitable for you, you can contact us and we can work with you to decide the best option. The Luton concrete batching plant can deliver between 25 to 60 m3/hr.
Some options for batching plants are mentioned at the bottom of the page.
Related: Portable Concrete Batch Plant
Advantages of Small Concrete Batching Plant
Flexibility
It has high mobility allowing it to be transported to any site you desire. Its erection is easy, and it can be easily set up within 3 days. Installation can be completed in a short time without a crane. The panel control makes the Mini concrete batching plant very easy to operate.
Quality
The Mini concrete batching plant provides highest productivity on given capacity. The high-quality and precise concrete production PLD aggregate batching system adopts electric weighing and computer control, which is more accurate and efficient.
To make it environment friendly it is provided with an anti-noise design and dust collection system. Application of JS twin shaft concrete mixer ensures high efficiency and ideal mixing.
No Wastage
Since the Mini concrete batching plant is produced on-site, there is a significant saving on the cost of transporting concrete from another location. The on-site produced concrete can be directly used for the construction project. The lift hopper feeding system is much more cost-effective.
Cost-Effective
The Mini concrete batching plant requires a lower investment. It is an economical choice for small businesses due to its and high-quality mixing and concrete production capability. Since it is mobile, there is no need for a concrete foundation to be laid.
In fact, its compact structure requires less floor space on-site and can be installed in any convenient location to prevent obstruction.
Main Components of Mini Cement Plant
The main components of a Mini concrete batching plant consists of a material storage system, a material conveying system, a material weighing system, a mixing system, and a control system. Let us look at each of these in brief.
Material Storage Bin
The material storage bin is a storage compartment for storing different kinds of aggregates. According to your requirement, you can choose from three or four types of material storage bins.
The bins hold materials like different sizes of aggregates, sand, etc. in different compartments.
Cement Silo
The cement silo is specifically used to store cement and fly ash. There are two types of cement silos that you can choose from according to your requirements – the welded type and the bolted type.
The cement silo is to store large volumes of cement that comes from bulk trucks and is usually provided with safety accessories.
Material Conveying System
The material conveying system is used to transport the material steadily into the mixer. The material conveyor carries the weighed aggregates to the mixing unit for further processing.
There are two types of material conveying systems: the belt conveyor and the screw conveyor. The Mini mobile concrete batching plant generally utilizes the belt conveyor system due to its convenience.
Weighing System
There are four kinds of weighing systems in a Mini concrete batching plant:
- The aggregate weighing system
- The powder weighing system
- The water weighing system
- The additive weighing system
Concrete Batching Mixer System
We adopt the JS concrete mixer in the Mini concrete batching system due to its excellent characteristics of
- Strong mixing ability
- High working efficiency
- Mixing evenly
Control system
The control system is the most important part of the Mini concrete batching plant as it makes the whole production process easy and cost-effective. It also saves the labor cost associated with doing the various processes manually.
The control system controls the processes involved with the running of the machine and is equipped with a PLD panel for easy control.
It also has the option of saving and printing various material recipes for mixing in the equipment. The control system provides fast and accurate measurements of the different ingredients.
To meet the growing demand for high-quality concrete, the control system processes and devices are updated and designed for greater performance.
Related: Mini Concrete Batch Plant for Sale
How does a Mini ready mix concrete (RMC) batching plant work?
The working of a Mini batching plant includes the following stages:
1. Raw material feeding
The raw materials required for the production of concrete are first acquired and stored. Aggregate, sand, and other admixtures are stored in storage bins and cement is stored in cement silos.
2. Raw material metering
The mixing plant is started and the required formulations for raw material mixing are set in the control panel. The various materials are weighed individually through the weighing system of the Mini concrete batching plant.
3. Raw material transportation
After the individual materials are weighed, the aggregate hopper door is closed. The discharging gate is now opened and the aggregates are discharged to the running conveyor belt.
The conveyor belt will transfer the aggregates to the inclined belt conveyor system, and the inclined belt conveyor will transfer the aggregates into the aggregate hopper.
4. Raw material unloading
Now the water and admixtures are weighed, and the admixture metering bucket is opened by using a pneumatic butterfly valve. This allows the admixture to be discharged into the water metering bucket.
The aggregate, sand, water, cement, and admixture are finally discharged into the concrete mixer according to the sequence of operations set into the control panel.
About Luton Batching Plant
The Luton concrete batching plant is the best you can find in the market. It is a well-designed and researched solution to all concreting needs and is designed to provide optimum flexibility, performance, and operating efficiency.
Our concrete batching plants are designed and built to a very high standard, which ensures a very high return on investment.
Luton supplies a wide range of high-quality concrete batching plants with a dosing accuracy of +/- 02% for standard machines. In addition, our other wide range of products include:
- Stationary concrete batching plant
- Mobile concrete batching plant
- Dry concrete batching plant
- Wet concrete batching plant
- Small concrete batching plant
- Large concrete batching plant
- Asphalt mixing station
Call us to know about the many other products and accessories that we have to meet all your business needs.
If you would like to know more about our company and our products, do not hesitate to contact us. We are here at your service and would love to hear from you.
