Long distance concrete pumping is the basic requirement in most construction projects in modern society, which need concrete pumping range over distance of 100-200 meters horizontally or 50-80 meters vertically and even longer.
This type of concrete delivery places higher technical demands on both the concrete pump and the pumping system. The equipment must provide:
- High pressure output to overcome pipeline friction and elevation
- Stable pumping flow without segregation or blockage
- Durable hydraulic and structrual components for continuous operation
That’s why not all concrete pumps are suitable for long-distance applications – only sepcialized high-pressure concrete pumps can maintain consistent performance under such demanding conditions.
Challengs And Requirements Of Long Distance Concrete Pumping
Long distance concrete pumping is one of the most demanding operations in modern construction. Key challenges include:
High Pumping Pressure
To push concrete through hundreds of meters of pipelines, the pump must maintain steady high pressure. Our diesel concrete pumps feature dual-cylinder hydraulic systems designed to provide strong and consistent output.
Concrete Quality And Mix Design
The concrete mix must have excellent workability. Proper aggregate size and controlled slump prevent segregation and reduce the risk of pipe blockage.
Component Durability
Continuous high-pressure pumping increases wear on S-valves, piston, delivery cylinders. Pumps for long-distance delivery require high-chromium alloy materials and precision sealing systems.
Cooling And Maintenance Systems
Prolonged pumping generates heat in the hydraulic system. Efficient oil cooling and filtration systems ensure stable performance and extend machine lifespan.
LUTON Long Distance Concrete Pumping Equipment
To meet these technical requirements, we have developed a complete line of diesel trailer concrete pumps and concrete mixer pumps, including the HTBS series and JBS series.
Diesel Trailer Concrete Pumps (HBTS Series)
Models: HBTS30, HBTS40, HBTS50, HBTS60, HBTS80, HBTS90
Applications: Ideal for bridges, tunnels, highways, and high-rise concrete pumping projects.
Key Features:
High-pressure delivery: Output pressure up to 22MPa
Long-distance capacity:
- HBTS30-50: 300-600m horizontal, 100-150m vertical
- HBTS60-80: 600-1000m horizontal, 150-260m vertical
- HBTS90:1000+ m horizontal, 150–300 m vertical
Powerful diesel engine for reliable work in remote sites (52kW-199kW)
Efficient hydraulic control for smooth concrete flow
Durable structure with wear-resistant S-valve and alloy materials
JBS Concrete Mixer Pump
The JBS40/50 diesel concrete mixer pump combines mixing and pumping functions into one compact machine.
Popular applications include residential buildings, road construction, and samll bridges across Asia, Africa, and South America.
- Advantages:
- Mixes and pumps concrete simultaneously – saving time and labor
- Suitable for small and medium projects, especially in rural or remote areas
- Horizontal pumping distance up to 300-500m
- Reliable diesel engine for off-grid job sites
Why LUTON Concrete Pumps Excel In Long Distance Concrete Pumping
Long distance pumping demands more than just power – it requires engineering precision, stable hydraulics, and durability. Our HBTS and JBS series are designed from the ground up for high-pressure concrete pumping over extended distances.
High-pressure Hydraulic System
LUTON concrete pumps are designed a dual open-loop hydraulic circuit, separating the pumping and distribution systems.
Compared with conventional pumps, this system maintains steady output pressure and prevent performance drop over long pipeline runs.
- Output pressure up to 22MPa, enabling delivery beyond 1000m.
- Independent cooling & filtration, maintaining oil temperature stability.
- Reduce energy loss, ensuring efficient long-distance concrete delivery.
Advanced S-vavle Mechanism
Each pump is equipped with a high-chromium alloy S-valve, offering:
- Excellent sealing performance under high pressure
- Smooth concrete transition between cylinders
- Low pulsation and pressure loss, guaranteeing stable flow
This technology ensures consistent concrete pumpping even with low-slump or coarse-aggregate mixes, common in infrastructure projects.
Optimized Oil Pump And Material Cylinder
LUTON use large-diameter cylinders and high-displacement oil pumps from renowned suppliers such as Rexroth or Kawasaki. Benefits include:
- Stronger pumping power per stroke
- Lower hydraulic temperature rise
- Longer component lifespan
These features make LUTON long distance concrete pumps ideal for high-load, long-distance pumping systems.
Intelligent PLC Control System
Every unit comes with a smart PLC system, providing:
- Automatic pressure adjustment to match pipeline resistance
- Real-time monitoring of sytem temperature and pressure
- Self-diagosis and safety protection
This ensures safer, more efficient, and more stable pumping during continuous operations.
Reinforced Structural Design
Our concrete pumps are built for endurance:
- High-strength steel frame for stability and anti-vibration
- Double-layer wear plates and cutting rings for extended service
- Thickened delivery pipes for reduced friction and longer life
This structural robustness allows our pumps to reliably in tunnel, dam, and mountain projects.
Optimized Pipeline Layout
Our engineers provide expert support for pipeline design – a critial factor for long-distance concrete pumping:
- Proper diameter selection (125mm or 150mm)
- Minimized bends and joints to reduce pressure loss
- Strategic use of air-release valves and reducers for smooth operation
Together, these features ensure efficient and stable long-distance pumping performance.
Proven Results from Global Projects
Our long-distance concrete pumping equipment has been tested worldwide:
- HBTS80 in Indonesia: 850m horizontal pumping for a hydropower project
- HBTS60 in Kenya: 600m highway bridge operation for 10 hours continuously
- HBTS90 in Peru: 1200m long-distance concrete delivery in mountains terrain
- JBS40 in Philippines: Mixing +250m pumping for a hillside building project
These successful cases prove our pumps’ reliability, efficiency, and adaptability in diverse conditions.
Built For Efficiency, Backed By Expertise
From hydraulic design to material selection, every component in our pumps is optimized for:
- Stable high pressure
- Reduced energy consumption
- Extended service life
- Lower maintenance cost
With 30+ years of experience in concrete pump manufaturing and export, we deliver not just machines, but complete concrete pumping solutions – including technical guidance, pipeline design, and after-sales service.
How To Choose The Right Concrete Pump For Long Distance Delivery
When selecting a concrete pump for long-distance pumping, consider:
- Pumping distance and height
- Required output capacity (m³/h)
- Concrete type and viscosity
- Power source (diesel or electric)
Our engineers can help you select the right model – whether it’s a compact HBTS40 for residential jobs or a powerful HBTS90 for large-scale infrastructure projects.
Contact us today to discuss your project and get a free quote and customized solution.
Export Cases of LUTON Concrete Pumps
Long distance concrete pumping is essential for modern construction efficiency. With high-pressure systems, intelligent controls, and proven durability, our HBTS30 – HBTS90 and JBS40/50 concrete pumps deliver consistent peformance across long distances and challengin terrains.
Choose reliability, choose performance, and choose LUTON concrete pumps for your next project.
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